Steel Wire Wrapping Machine
A Steel Wire Wrapping Machine is an automated industrial packaging system designed to wrap steel wire coils with stretch film or other protective packaging materials.
The machine applies film uniformly around the rotating wire coil while maintaining consistent tension and overlap. This process creates a secure protective layer that prevents damage caused by environmental conditions and transportation.
Its robust construction makes it suitable for continuous production in demanding industrial environments.
Steel Wire Wrapping Machine
A Steel Wire Wrapping Machine is an automated industrial packaging system designed to wrap steel wire coils with stretch film or other protective packaging materials.
The machine applies film uniformly around the rotating wire coil while maintaining consistent tension and overlap. This process creates a secure protective layer that prevents damage caused by environmental conditions and transportation.
Its robust construction makes it suitable for continuous production in demanding industrial environments.
| Sr. No. | Description | Qty. | Price (INR) |
|---|---|---|---|
| 1 | Steel Wire Wrapping Machine (Heavy Duty) | 1 | ₹15,50,000/- |
Why Do Steel Wire Manufacturers Need a Steel Wire Wrapping Machine?
Steel wire coils require reliable packaging to protect them from moisture, corrosion, dust, scratches, and handling damage during storage and transportation. Manual wrapping consumes time, increases labor costs, and often produces inconsistent packaging quality.
A Steel Wire Wrapping Machine automates the wrapping process using stretch film, ensuring every wire coil receives uniform protection. The machine improves production efficiency, reduces packaging material wastage, and delivers professional packaging for domestic and export markets.
Manufacturers use this machine to increase productivity while reducing manual handling and operating costs.
Technical Specification:
| Parameter | Specification |
|---|---|
| Power Requirement | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Connected Load | 2 kW |
| Coil Inner Diameter (ID) | 600 mm – 1000 mm |
| Coil Outer Diameter (OD) | 900 mm – 1450 mm |
| Coil Width | 250 mm – 600 mm |
| Coil Weight Capacity | 250 kg – 2000 kg |
| Stretch Film Roll ID | 75 mm |
| Stretch Film Roll OD | Up to 250 mm |
| Stretch Film Width | Up to 100 mm |
| Ring Motor | 2 HP |
| Roller Motor | 2 HP |
| Up-Down System Motor | 0.5 HP |
| Sliding System Motor | 2 HP |
| Ring Drive | 2 HP |
| Roller Drive | 2 HP |
| Machine Type | Steel Wire Wrapping Machine (Heavy Duty) |
| Application | Wrapping and Packaging of Steel Wire Coils |
| Operation | Automatic Coil Wrapping System |
| Parameter | Specification |
|---|---|
| Gear Box – Up-Down System | 0.5 HP Worm Gear Box |
| Gear Box – Roller Motor | 2 HP Helical Gear Box |
| Gear Box – Sliding System | 2 HP Helical Gear Box |
| Manpower Required | One Operator |
| Control System | Combo PLC Based Automation |
| PLC Configuration | 8 Input / Output PLC |
| Electrical Components | Relay and Technical Grade Switches |
| Cutter Type | HSS Material Cutter |
| Roller Type | M.S. Roller with Rubber Coating |
| Power Rollers | 3 Nos. PU Coated Power Rollers |
| Roller Belt | 25 mm Fenner Belt |
| Machine Dimensions | According to Customer’s Running Machine |
| Machine Weight | 1500 kg (Approx.) |
| Working Table Size | 200 mm (Approx.) |
| Power Supply Requirement | 3 Phase Connection + Neutral + Earthing |
| Floor Requirement | Proper Industrial Floor |
| Air Requirement | Air Connection Required |
| Machine Type | Steel Wire Wrapping Machine (Heavy Duty) |
| Construction | Heavy-Duty MS Fabricated Structure |
| Application | Wrapping and Packaging of Steel Wire Coils |
Why Is Proper Packaging Important for Steel Wire Coils?
Steel wire coils often travel through warehouses, transportation networks, and export shipments before reaching customers.
Proper packaging protects the wire surface from:
- Moisture
- Dust
- Rust
- Corrosion
- Scratches
- Handling damage
Secure wrapping also improves warehouse stacking, inventory management, and overall product presentation.
Which Industries Use Steel Wire Wrapping Machines?
Many industries depend on automated wire coil packaging.
Steel Wire Manufacturing Plants
Manufacturers wrap finished wire coils before dispatch.
Wire Drawing Industries
Wire drawing companies package finished products for safe storage.
Construction Material Suppliers
Construction suppliers use wrapped wire coils for transportation.
Hardware Manufacturing Industries
Hardware companies protect wire coils from environmental exposure.
Export Packaging Companies
Exporters use stretch wrapping to ensure international shipping safety.
Features
- Heavy Duty Steel Wire Wrapping Machine designed for packaging large and heavy wire coils.
- Suitable for continuous industrial packaging operations.
- Up-Down wrapping system for complete coil coverage.
- Sliding ring system for smooth wrapping across the coil width.
- PLC based control system for reliable and efficient operation.
- Adjustable film overlap for optimum packaging quality.
- Heavy-duty ring drive and roller drive arrangement.
- Rubber coated power rollers for smooth coil rotation.
- Helical gear box driven sliding system.
- Worm gear box driven up-down movement system.
- HSS cutter for accurate and clean film cutting.
- Heavy-duty MS fabricated structure with powder-coated finish.
- Low vibration and low maintenance operation.
- Compatible with Stretch Film, HDPE Film, and LDPE Film.
- Suitable for industrial and export packaging applications.
Benefits
- Provides complete protection against dust, moisture, and corrosion.
- Prevents wire coil damage during handling and transportation.
- Ensures uniform and professional packaging quality.
- Reduces manual labour and packaging time.
- Improves product appearance and presentation.
- Minimizes packaging material wastage.
- Enhances storage and warehouse management.
- Improves dispatch efficiency and productivity.
- Suitable for export-quality coil packaging.
- Reliable PLC automation reduces operator dependency.
Applications
- CHQ Wire Coil Packaging
- Steel Wire Coil Packaging
- High Carbon Wire Coil Packaging
- Low Carbon Wire Coil Packaging
- Spring Steel Wire Coil Packaging
How Does Automation Improve Packaging Productivity?
Automation significantly reduces packaging time compared to manual wrapping.
The machine performs every wrapping cycle with consistent film tension, overlap, and speed. This consistency reduces packaging defects while increasing daily production capacity.
Automated operation also minimizes labor costs and improves workplace safety.
Why Is Stretch Film the Preferred Packaging Material?
Stretch film provides excellent flexibility and strength while using minimal material.
It protects steel wire coils against environmental conditions without damaging the product surface.
Stretch film also keeps the packaging compact, making transportation and storage more efficient.
How Does a Steel Wire Wrapping Machine Work?
The operator places the steel wire coil onto the machine using suitable lifting equipment or manually, depending on the coil size.
Once the wrapping cycle starts, the powered rollers rotate the coil while the wrapping ring moves around it. The film carriage feeds stretch film under controlled tension to ensure tight and uniform wrapping.
After completing the programmed number of layers, the machine cuts the film automatically or manually, depending on the machine configuration.
The finished coil is then ready for storage or shipment.
Box Dimension Required
- Coil Inner Diameter (ID): 400 mm to 600 mm
- Coil Outer Diameter (OD): 600 mm to 1200 mm
Mechanical Specification
- Heavy-Duty MS Fabricated Structure
- Ring-Type Automatic Wrapping Mechanism
Film Delivery System
- Adjustable Film Tension Control
- Powered Pre-Stretch Film Carriage
Film Specification
- LLDPE Stretch Film Compatible
- Film Width: 100 mm to 125 mm
Electrical Specification
- Power Supply: 3 Phase, 415V AC, 50 Hz
- PLC-Based Control System with HMI
Read More – Steel Wire Coil Wrapping Machine
What Features Make This Machine Reliable?
The Steel Wire Wrapping Machine combines advanced automation with robust construction.
The PLC control system manages every wrapping cycle with precision. Adjustable film overlap allows users to optimize packaging according to product requirements. Heavy-duty ring drives, rubber-coated rollers, and durable mechanical components ensure stable operation even in continuous production environments.
The machine requires minimal maintenance while delivering consistent packaging quality throughout its service life.
How Does This Machine Reduce Packaging Costs?
The machine reduces operating expenses through efficient stretch film usage and faster wrapping cycles.
Automation lowers labor costs while minimizing packaging errors. Consistent wrapping reduces product damage during transportation, decreasing replacement costs and improving customer satisfaction.
Its durable construction also reduces maintenance expenses over the long term.
Why Choose Innovative WrapTech?
Innovative WrapTech designs and manufactures industrial packaging machines that combine automation, durability, and high productivity.
Our Steel Wire Wrapping Machine delivers consistent packaging quality, protects valuable wire coils, and supports continuous industrial production. The machine can also be customized to suit different coil dimensions and packaging requirements.
FAQs
1. What is a Steel Wire Wrapping Machine?
A Steel Wire Wrapping Machine is an automated packaging system that wraps steel wire coils with stretch film for protection during storage and transportation.
2. Which packaging material does the machine use?
The machine primarily uses LLDPE stretch film and can also support LDPE or HDPE film depending on packaging requirements.
3. Can the machine wrap different wire coil sizes?
Yes. The machine can accommodate various wire coil diameters, widths, and weights based on customer specifications.
4. Does the machine reduce packaging material consumption?
Yes. Adjustable film tension and overlap settings minimize stretch film usage while maintaining secure packaging.
5. Which industries commonly use Steel Wire Wrapping Machines?
Steel wire manufacturers, wire drawing plants, hardware industries, construction material suppliers, and export packaging companies commonly use these machines.
6. What are the benefits of automated wire coil wrapping?
Automated wrapping improves product protection, packaging consistency, operational efficiency, workplace safety, and transportation reliability.
