LRPC Steel Coil Wrapping Machine
The LRPC Steel Coil Wrapping Machine is a heavy-duty automatic packaging solution designed to wrap Low Relaxation Prestressed Concrete (LRPC) steel coils with stretch film for maximum protection during storage, handling, and transportation. The machine uses an advanced wrapping system to apply uniform film tension and overlap, ensuring secure and consistent packaging for every coil. It protects steel coils from dust, moisture, corrosion, scratches, and environmental damage while reducing manual labour and packaging time.
Built with a robust MS fabricated structure and PLC-based controls, the machine delivers reliable performance, improves operational efficiency, minimizes packaging material wastage, and meets the demanding requirements of industrial and export-quality coil packaging.
LRPC Steel Coil Wrapping Machine
The LRPC Steel Coil Wrapping Machine is a heavy-duty automatic packaging solution designed to wrap Low Relaxation Prestressed Concrete (LRPC) steel coils with stretch film for maximum protection during storage, handling, and transportation. The machine uses an advanced wrapping system to apply uniform film tension and overlap, ensuring secure and consistent packaging for every coil. It protects steel coils from dust, moisture, corrosion, scratches, and environmental damage while reducing manual labour and packaging time.
Built with a robust MS fabricated structure and PLC-based controls, the machine delivers reliable performance, improves operational efficiency, minimizes packaging material wastage, and meets the demanding requirements of industrial and export-quality coil packaging.
| Sr. No. | Description | Qty. | Price (INR) |
|---|---|---|---|
| 1 | LRPC Steel Coil Wrapping Machine (Heavy Duty) | 1 | ₹17,50,000/- |
Why Is an LRPC Steel Coil Wrapping Machine Essential for Modern Coil Packaging?
Low Relaxation Prestressed Concrete (LRPC) steel coils require strong and consistent packaging to maintain product quality during storage, transportation, and export. Manual wrapping often results in uneven film application, higher labour costs, and inadequate protection against dust, moisture, and corrosion.
An LRPC Steel Coil Wrapping Machine automates the entire wrapping process by applying stretch film with controlled tension and overlap. The machine improves packaging consistency, reduces material wastage, and protects valuable steel coils from handling damage. Manufacturers can achieve faster production while maintaining professional packaging standards.
How Does an LRPC Steel Coil Wrapping Machine Improve Packaging Quality?
The machine rotates the wrapping ring around the stationary coil while synchronized rollers maintain smooth coil movement. The PLC-based control system regulates wrapping speed, film tension, and overlap to ensure complete coverage.
This automated process produces neat, tight, and uniform packaging that enhances product appearance and provides reliable protection during storage and transportation.
Technical Specification:
| Parameter | Specification |
|---|---|
| Power Requirement | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Connected Load | 6 kW |
| Coil Inner Diameter (ID) | 700 mm – 1000 mm |
| Coil Outer Diameter (OD) | 450 mm – 1500 mm |
| Coil Width | 20 mm – 700 mm |
| Coil Weight Capacity | 50 kg – 1000 kg |
| Stretch Film Roll ID | 75 mm |
| Stretch Film Roll OD | Up to 250 mm |
| Stretch Film Width | Up to 100 mm |
| Ring Motor | 2 HP |
| Roller Motor | 2 HP |
| Up-Down System Motor | 0.5 HP |
| Sliding System Motor | 2 HP |
| Ring Drive | 2 HP |
| Roller Drive | 2 HP |
| Machine Type | LRPC Steel Coil Wrapping Machine (Heavy Duty) |
| Application | Wrapping and Packaging of LRPC Steel Coils |
| Operation | Automatic Coil Wrapping System |
| Parameter | Specification |
|---|---|
| Gear Box – Up-Down System | 0.5 HP Worm Gear Box |
| Gear Box – Roller Motor | 2 HP Helical Gear Box |
| Gear Box – Sliding System | 2 HP Helical Gear Box |
| Manpower Required | One Operator |
| Control System | Combo PLC Based Automation |
| PLC Configuration | 8 Input / Output PLC |
| Electrical Components | Relay and Technical Grade Switches |
| Cutter Type | HSS Material Cutter |
| Roller Type | M.S. Roller with Rubber Coating |
| Power Rollers | 3 Nos. PU Coated Power Rollers |
| Roller Belt | 25 mm Fenner Belt |
| Machine Dimensions | According to Customer’s Running Machine |
| Machine Weight | 1500 kg (Approx.) |
| Working Table Size | 200 mm (Approx.) |
| Power Supply Requirement | 3 Phase Connection + Neutral + Earthing |
| Floor Requirement | Proper Industrial Floor |
| Air Requirement | Air Connection Required |
| Machine Type | LRPC Steel Coil Wrapping Machine (Heavy Duty) |
| Construction | Heavy-Duty MS Fabricated Structure |
| Application | Wrapping and Packaging of LRPC Steel Coils |
What Makes This Machine Suitable for Heavy Industrial Operations?
The machine features a heavy-duty fabricated structure, precision drive systems, and industrial-grade electrical components designed for continuous operation. Powder-coated construction protects the machine from corrosion while ensuring long service life.
Heavy-duty rollers and drive mechanisms provide stable operation even when packaging large and heavy LRPC steel coils.
Why Should Manufacturers Choose Automatic Stretch Wrapping?
Automatic stretch wrapping eliminates inconsistent manual packaging and significantly improves operational efficiency. Every coil receives identical wrapping quality, reducing packaging defects and minimizing operator dependency.
Controlled film tension also lowers packaging material consumption while maintaining excellent load stability.
Read More – LRPC STEEL COIL WRAPPING MACHINE
Box Dimension Required
- Coil Inner Diameter (ID): 500 mm – 900 mm
- Coil Outer Diameter (OD): 800 mm – 1500 mm
Mechanical Specification
- Heavy-Duty MS Fabricated Structure
- Automatic Ring-Type Wrapping Mechanism
Film Delivery System
- Adjustable Film Tension Control
- Powered Pre-Stretch Film Carriage
Film Specification
- Compatible with LLDPE Stretch Film
- Film Width: 100 mm
Electrical Specification
- 3 Phase, 415V AC, 50 Hz Power Supply
- PLC-Based Control System with HMI
How Does Proper Coil Wrapping Reduce Transportation Damage?
Stretch film forms a protective barrier around the steel coil that shields it from moisture, dust, scratches, and environmental contamination.
Proper packaging improves handling safety, prevents surface damage, and helps maintain product quality throughout domestic and international transportation.
Why Is Stretch Film the Best Choice for LRPC Steel Coil Packaging?
Stretch film offers excellent flexibility, strength, and tear resistance, making it one of the most effective packaging materials for LRPC steel coils. It tightly secures the coil while protecting it from dust, moisture, rust, scratches, and environmental contaminants.
Unlike conventional packaging methods, stretch film conforms closely to the shape of the coil without adding excessive weight. This helps improve transportation efficiency while reducing packaging material consumption.
How Does Automatic Wrapping Protect LRPC Steel Coils During Transportation?
Transportation exposes steel coils to vibration, moisture, dust, and frequent handling. Without proper packaging, coils may develop rust, scratches, or surface damage before reaching the customer.
An automatic wrapping machine applies stretch film evenly around the entire coil, creating a protective barrier that keeps contaminants away from the product. Uniform wrapping also prevents the film from loosening during transit, helping maintain the coil’s original condition throughout storage and transportation.
Features
- Heavy Duty LRPC Steel Coil Wrapping Machine designed for secure and efficient coil packaging.
- Specially engineered for LRPC (Low Relaxation Prestressed Concrete) steel coil applications.
- Up-Down wrapping system for complete coil coverage.
- Sliding ring system for uniform wrapping across the entire coil width.
- PLC based control system for reliable and smooth operation.
- Adjustable film overlap for optimum packaging quality.
- Heavy-duty ring drive and roller drive arrangement.
- Rubber coated power rollers for stable coil rotation.
- Worm gear box driven up-down movement system.
- HSS cutter for accurate and clean film cutting.
- Heavy-duty MS fabricated structure with powder-coated finish.
- Low vibration and low maintenance operation.
- Compatible with Stretch Film, HDPE Film, and LDPE Film.
- Suitable for industrial and export packaging applications.
Benefits
- Protects LRPC steel coils from dust, moisture, and corrosion.
- Prevents coil surface damage during storage and transportation.
- Ensures uniform and professional packaging quality.
- Reduces manual labour and packaging time.
- Improves product appearance and presentation.
- Minimizes packaging material wastage.
- Enhances storage and warehouse handling efficiency.
- Improves dispatch productivity and operational performance.
- Suitable for export-quality coil packaging.
- Reliable PLC automation reduces operator dependency.
Applications
- LRPC Steel Coil Packaging
- PC Wire Coil Packaging
- Prestressed Steel Wire Coil Packaging
- High Tensile Wire Coil Packaging
- Spring Steel Wire Coil Packaging
- Construction Steel Wire Coil Packaging
- Industrial Wire Coil Packaging
- Export Packaging for LRPC Steel Coils
How Does an LRPC Steel Coil Wrapping Machine Reduce Packaging Costs?
An automated wrapping system significantly lowers packaging costs by reducing manual labor and optimizing film consumption. Adjustable film tension ensures that only the required amount of stretch film is used for each coil, minimizing wastage without affecting package strength.
The machine also reduces the risk of damaged products, lowering replacement and transportation claims. Faster packaging cycles increase production output, allowing manufacturers to complete more orders within the same operating hours.
Why Do Steel Manufacturers Prefer Automated Coil Wrapping Systems?
Steel manufacturers prefer automated wrapping because it delivers consistent packaging quality regardless of production volume. Every coil receives identical film tension, overlap, and wrapping coverage, improving overall product presentation and customer satisfaction.
Automation also reduces dependence on skilled labor while improving workplace safety by limiting manual handling of heavy steel coils. As production demands continue to increase, automated packaging systems provide a practical solution for maintaining efficiency and reducing operational costs.
Which Industries Benefit Most from LRPC Steel Coil Wrapping Machines?
LRPC Steel Coil Wrapping Machines serve a wide range of industries that manufacture or process steel coils. Prestressed concrete wire manufacturers use these machines to package finished coils before shipment. Steel processing plants rely on automated wrapping to protect products during storage and transportation.
Construction material manufacturers, infrastructure suppliers, export packaging companies, and industrial warehouses also benefit from reliable coil packaging that improves handling efficiency and prevents product damage during transit.
Why Choose Innovative WrapTech for LRPC Steel Coil Wrapping Machines?
Innovative WrapTech designs and manufactures advanced coil wrapping machines that combine heavy-duty construction with intelligent automation. Every machine is engineered to deliver consistent wrapping quality, reduce maintenance requirements, and support continuous industrial production.
Whether you need a standard or customized solution, Innovative WrapTech provides reliable packaging equipment designed to improve productivity, reduce packaging costs, and ensure maximum protection for LRPC steel coils. Our machines help manufacturers achieve professional packaging standards while supporting safe storage, efficient handling, and secure transportation for domestic as well as export applications.
FAQs
1. What is an LRPC Steel Coil Wrapping Machine?
An LRPC Steel Coil Wrapping Machine automatically wraps LRPC steel coils with stretch film to protect them during storage, handling, and transportation.
2. Which packaging material does the machine use?
The machine mainly uses LLDPE stretch film and can also support HDPE and LDPE films depending on packaging requirements.
3. Can the machine package different coil sizes?
Yes. The machine can be customized to wrap various coil diameters, widths, and weights according to production requirements.
4. Does the machine reduce packaging costs?
Yes. The automatic wrapping system optimizes film usage, reduces labour requirements, and minimizes product damage.
5. Which industries commonly use this machine?
LRPC wire manufacturers, steel processing industries, construction material companies, infrastructure suppliers, and export packaging facilities use this machine.
6. What are the advantages of automatic coil wrapping?
Automatic wrapping improves packaging consistency, increases production speed, reduces material wastage, enhances product protection, and lowers operating costs.
