Steel Wire Coil Wrapping Machine with Top Loading Unloading Manufacturer in India
A Steel Wire Coil Wrapping Machine with Top Loading Unloading is an automated packaging solution specifically designed for steel wire coils. The machine wraps coils with stretch film while providing a top loading and unloading mechanism for easy material handling.
The machine eliminates complicated loading procedures and allows overhead cranes, hoists, or lifting equipment to place and remove coils efficiently. This design makes the machine suitable for heavy-duty industrial applications where productivity and safety are essential.
Steel Wire Coil Wrapping Machine with Top Loading Unloading Manufacturer in India
What Is a Steel Wire Coil Wrapping Machine with Top Loading Unloading?
A Steel Wire Coil Wrapping Machine with Top Loading Unloading is an automated packaging solution specifically designed for steel wire coils. The machine wraps coils with stretch film while providing a top loading and unloading mechanism for easy material handling.
The machine eliminates complicated loading procedures and allows overhead cranes, hoists, or lifting equipment to place and remove coils efficiently. This design makes the machine suitable for heavy-duty industrial applications where productivity and safety are essential.
The machine creates secure and professional packaging while minimizing operator involvement.
| Sr. No. | Description | Qty. | Price (INR) |
|---|---|---|---|
| 1 | Steel Wire Coil Wrapping Machine with Top Loading Unloading | 1 | ₹7,00,000/- |
Why Do Steel Wire Manufacturers Need a Top Loading and Unloading Wrapping Machine?
Steel wire manufacturers process and dispatch large quantities of wire coils every day. These coils require secure packaging to prevent damage during storage, handling, and transportation. Manual packaging methods often increase labor costs, slow production, and result in inconsistent packaging quality.
A Steel Wire Coil Wrapping Machine with Top Loading Unloading automates the entire packaging process while simplifying coil handling. The machine allows operators to load and unload heavy wire coils from the top, reducing manual effort and improving workplace safety.
Manufacturers use this machine to achieve faster packaging cycles, improve productivity, and maintain consistent packaging standards. The automated wrapping process ensures that every coil receives uniform protection before dispatch.
How Does the Top Loading and Unloading System Improve Efficiency?
Traditional coil wrapping systems often require manual positioning and handling, which increases cycle times and operator fatigue.
The top loading and unloading design simplifies coil movement. Operators can load coils directly into the wrapping station using lifting equipment. After wrapping, the machine allows quick unloading, reducing downtime between packaging cycles.
This process increases throughput, improves workflow, and helps manufacturers meet high production demands.
| Parameter | Specification |
|---|---|
| Power Requirement | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Connected Load | 3 kW |
| Coil Inner Diameter (ID) | 1300 mm – 1600 mm |
| Coil Outer Diameter (OD) | 1700 mm – 1850 mm |
| Coil Width | 100 mm – 150 mm |
| Coil Weight Capacity | 50 kg – 500 kg |
| Stretch Film Roll ID | 75 mm |
| Stretch Film Roll OD | Up to 250 mm |
| Stretch Film Width | Up to 100 mm |
| Ring Motor | 2 HP |
| Roller Motor | 2 HP |
| Ring Drive | 2 HP |
| Roller Drive | 2 HP |
| Machine Type | Steel Wire Coil Wrapping Machine with Top Loading Unloading |
| Application | Wrapping and Packaging of Steel Wire Coils |
| Operation | Automatic Coil Wrapping System |
| Parameter | Specification |
|---|---|
| Gear Box – Guiding System | 0.25 HP Worm Gear Box |
| Gear Box – Roller Motor | 2 HP Helical Gear Box |
| Manpower Required | One Operator |
| Control System | Combo PLC Based Automation |
| PLC Configuration | 8 Input / Output PLC |
| Electrical Components | Relay and Technical Grade Switches |
| Cutter Type | HSS Material Cutter |
| Roller Type | M.S. Roller with Rubber Coating |
| Power Rollers | 3 Nos. Power Rollers |
| Power Roller Coating | PU Coated Power Rollers |
| Roller Belt | 25 mm Fenner Belt |
| Machine Dimensions | According to Customer’s Running Machine |
| Machine Weight | 800 kg (Approx.) |
| Working Table Size | 200 mm (Approx.) |
| Power Supply Requirement | 3 Phase Connection + Neutral + Earthing |
| Floor Requirement | Proper Industrial Floor |
| Air Requirement | Air Connection Required |
| Machine Type | Steel Wire Coil Wrapping Machine with Top Loading Unloading |
| Construction | Heavy-Duty Industrial Structure |
| Application | Wrapping and Packaging of Steel Wire Coils |
Why Is Proper Packaging Important for Steel Wire Coils?
Steel wire coils face multiple risks during storage and transportation. Dust, moisture, corrosion, and physical impact can affect product quality and customer satisfaction.
The wrapping machine applies stretch film around the coil surface to create a protective barrier. This packaging method reduces exposure to environmental factors and minimizes damage during transit.
Secure packaging also improves warehouse handling and keeps coils stable during transportation.
Which Industries Use Steel Wire Coil Wrapping Machines?
Many industries rely on automated coil wrapping systems to protect valuable products.
Steel Wire Manufacturing Plants
Manufacturers wrap finished wire coils before dispatching them to distributors and customers.
Steel Processing Industries
Processing facilities package coils to maintain product quality during storage.
Construction Material Suppliers
Construction suppliers use wrapped wire coils for safe transportation to project sites.
Hardware and Industrial Supply Companies
Suppliers improve product presentation and handling through professional packaging.
Export Packaging Facilities
Exporters use automated wrapping systems to protect coils during international shipping.
Read More – STEEL WIRE COIL WRAPPING MACHINE– TOP LOADING UNLOADING
How Does Automated Wrapping Increase Productivity?
Automated packaging systems eliminate repetitive manual tasks and significantly improve packaging speed.
The Steel Wire Coil Wrapping Machine performs wrapping operations consistently while reducing labor dependency. Operators can package more coils within a shorter period while maintaining high-quality standards.
Increased productivity helps businesses reduce operating costs and improve delivery schedules.
Technical Specification
Box Dimension Required
- Coil Inner Diameter (ID): 400 mm to 600 mm
- Coil Outer Diameter (OD): 700 mm to 1200 mm
Mechanical Specification
- Heavy-Duty MS Fabricated Structure
- Top Loading and Unloading Coil Handling System
Film Delivery System
- Powered Film Carriage with Adjustable Tension
- Automatic Film Feeding Mechanism
Film Specification
- Packaging Material: LLDPE Stretch Film
- Film Width: 100 mm to 125 mm
Electrical Specification
- Power Supply: 3 Phase, 415V AC, 50 Hz
- PLC-Based Automation with HMI Interface
Why Should Businesses Invest in Automated Coil Packaging?
Businesses that invest in automated packaging benefit from improved productivity, reduced labor costs, and consistent packaging quality.
The Steel Wire Coil Wrapping Machine with Top Loading Unloading protects products, improves warehouse efficiency, and supports high-volume production operations. The machine helps companies achieve professional packaging standards while reducing operational expenses.
Why Choose Innovative WrapTech for Steel Wire Coil Packaging Solutions?
Innovative WrapTech manufactures advanced packaging machines designed for industrial applications. The Steel Wire Coil Wrapping Machine with Top Loading Unloading combines durability, automation, and efficiency in one solution.
The machine delivers reliable performance, secure packaging, and long service life. It helps businesses improve product protection while increasing productivity and reducing packaging costs.
Frequently Asked Questions (FAQs)
1. What is a Steel Wire Coil Wrapping Machine with Top Loading Unloading?
A Steel Wire Coil Wrapping Machine with Top Loading Unloading is an automated packaging machine that wraps steel wire coils and allows easy top-side loading and unloading using lifting equipment.
2. Which packaging material does the machine use?
The machine primarily uses LLDPE stretch film for secure and protective coil packaging.
3. Can the machine handle heavy steel wire coils?
Yes, the machine is designed for industrial applications and can handle heavy steel wire coils depending on machine specifications.
4. Does the machine improve packaging productivity?
Yes, automated wrapping and top loading unloading systems significantly increase packaging speed and operational efficiency.
5. Which industries commonly use this machine?
Steel wire manufacturers, steel processing plants, hardware suppliers, construction material companies, and export packaging facilities commonly use this machine.
6. What are the benefits of automated coil wrapping?
Automated coil wrapping improves product protection, packaging consistency, operational efficiency, workplace safety, and transportation reliability.
