G.I. Wire Wrapping Machine Without Trolley
A G.I. Wire Wrapping Machine Without Trolley is an automated packaging machine designed to wrap galvanized iron wire coils using stretch film. The machine secures the coil by applying multiple layers of film around the product surface. The machine does not require a separate trolley system for loading or movement. Operators can position the coil directly on the machine platform, making the packaging process faster and more efficient.
This packaging solution creates a protective barrier around wire coils and improves their appearance for storage, transportation, and export applications.
G.I. Wire Wrapping Machine Without Trolley
A G.I. Wire Wrapping Machine Without Trolley is an automated packaging machine designed to wrap galvanized iron wire coils using stretch film. The machine secures the coil by applying multiple layers of film around the product surface.
The machine does not require a separate trolley system for loading or movement. Operators can position the coil directly on the machine platform, making the packaging process faster and more efficient.
This packaging solution creates a protective barrier around wire coils and improves their appearance for storage, transportation, and export applications.
| Sr. No. | Description | Qty. | Price (INR) |
|---|---|---|---|
| 1 | G.I. Wire Wrapping Machine Without Trolley | 1 | ₹4,00,000/- |
| 2 | G.I. Wire Wrapping Machine With Trolley (Normal Duty) | 1 | ₹6,50,000/- |
Why Do Industries Need a G.I. Wire Wrapping Machine Without Trolley?
The G.I. Wire Wrapping Machine Without Trolley provides an efficient and economical solution for wrapping galvanized iron wire coils. Industries that manufacture, process, store, and distribute wire coils require secure packaging to protect products from dust, moisture, corrosion, and transportation damage. This machine automates the wrapping process and eliminates the need for manual packaging.
Unlike conventional systems that use trolley mechanisms, this machine directly handles wire coils through a compact and streamlined design. It reduces handling time and simplifies the packaging process while maintaining high wrapping quality.
Manufacturers use this machine to improve packaging consistency, reduce labor costs, and increase production efficiency. The automated wrapping cycle ensures every coil receives uniform film coverage, resulting in neat and professional packaging.
What Makes This Machine Suitable for Industrial Packaging?
Industrial packaging operations require equipment that can withstand continuous use while delivering reliable performance. The G.I. Wire Wrapping Machine Without Trolley meets these requirements through its robust construction and automated functionality.
The machine incorporates heavy-duty components, durable drives, and efficient control systems that support long production cycles. Businesses can use the machine in demanding industrial environments without compromising packaging quality.
Its compact footprint also makes it suitable for facilities where space optimization is important.
Technical Specification
| Parameter | Specification |
|---|---|
| Power Requirement | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Connected Load | 5 kW |
| Coil Inner Diameter (ID) | 560 mm – 580 mm |
| Coil Outer Diameter (OD) | 650 mm – 700 mm |
| Coil Width | 100 mm – 300 mm |
| Coil Weight Capacity | 50 kg – 500 kg |
| Stretch Film Roll ID | 75 mm |
| Stretch Film Roll OD | Up to 170 mm |
| Stretch Film Width | Up to 100 mm |
| Ring Motor | 2 HP |
| Roller Motor | 2 HP |
| Up-Down Motor | 0.5 HP |
| Trolley Motor | 2 HP |
| Ring Drive | 2 HP |
| Roller Drive | 2 HP |
| Machine Dimensions (L × W × H) | 1800 × 1250 × 1250 mm (Approx.) |
| Machine Weight | 600 kg (Approx.) |
| Working Table Size | 300 mm (Approx.) |
| Parameter | Specification |
|---|---|
| Control System | Combo PLC Based Automation |
| PLC Configuration | 8 Input / Output PLC |
| Electrical Components | Relay and Technical Grade Switches |
| Cutter Type | HSS Material Cutter |
| Roller Type | M.S. Roller with Rubber Coating |
| Power Rollers | 3 Nos. Power Rollers |
| Roller Belt | 25 mm Fenner Belt |
| Power Supply Requirement | 3 Phase Connection + Neutral + Earthing |
| Floor Requirement | Proper Industrial Floor |
| Air Requirement | 5 Bar Pressure, 2 CFM Air Connection |
| Power Cable Requirement | 4 Core × 2.5 mm Wire (As Per Equipment Load) |
| Up-Down System | Manual Up-Down System for Center Wrapping & Tightness |
| Taping System | Not Available |
| Machine Operation | Semi-Automatic |
| Application | G.I. Wire Coil Wrapping and Packaging |
| Machine Construction | Heavy-Duty Industrial Design |
How Does the Machine Protect G.I. Wire Coils?
Wire coils remain exposed to environmental conditions during storage and transportation. Dust, humidity, moisture, and rough handling can affect product quality.
The machine wraps coils with stretch film that forms a protective layer around the product. This packaging method reduces exposure to contaminants and helps maintain coil condition until final delivery.
The secure wrapping also improves load stability and minimizes product movement during transportation.
Read More – G.I Wire Wrapping Machine with out Trolley
How Does a G.I. Wire Wrapping Machine Without Trolley Work?
The machine uses a rotating ring and roller mechanism to wrap stretch film around the wire coil. After placing the coil on the machine platform, the operator starts the automatic wrapping cycle.
The film delivery system applies stretch film under controlled tension while the ring rotates around the product. Adjustable overlap settings allow operators to customize wrapping density according to packaging requirements.
The machine completes the wrapping cycle quickly and consistently, ensuring reliable packaging performance throughout production operations.
Which Industries Use G.I. Wire Wrapping Machines?
Several industries rely on wire wrapping machines for efficient packaging operations.
Wire Manufacturing Plants
Manufacturers package finished wire coils before dispatching products to customers and distributors.
Steel Processing Industries
Steel industries use wrapped coils to protect products during handling and storage.
Construction Material Suppliers
Construction suppliers package wire coils for safe transportation to project sites.
Hardware and Industrial Supply Companies
Suppliers improve product presentation and protection through automated wrapping.
Technical Specification
Box Dimension Required
- Coil Inner Diameter (ID): 300 mm to 500 mm
- Coil Outer Diameter (OD): 400 mm to 800 mm
Mechanical Specification
- Heavy-Duty MS Fabricated Structure
- Precision Ring-Type Wrapping Mechanism
Film Delivery System
- Adjustable Film Tension Control
- Powered Film Carriage System
Film Specification
- Packaging Material: LLDPE Stretch Film
- Film Width: 100 mm to 125 mm
Electrical Specification
- Power Supply: 3 Phase, 415V AC, 50 Hz
- PLC-Based Control System
Why Choose Innovative WrapTech for Wire Packaging Solutions?
Innovative WrapTech delivers advanced packaging machines designed for industrial applications. The G.I. Wire Wrapping Machine Without Trolley combines durability, automation, and packaging efficiency in a compact solution.
The machine helps businesses improve packaging quality, reduce operational costs, and enhance product protection. Its reliable performance makes it an ideal choice for wire manufacturers, distributors, and export packaging facilities.
(FAQs)
1. What is a G.I. Wire Wrapping Machine Without Trolley?
A G.I. Wire Wrapping Machine Without Trolley is an automated packaging machine that wraps wire coils using stretch film without requiring a trolley loading system.
2. Which packaging material does the machine use?
The machine primarily uses LLDPE stretch film for secure and efficient wire coil packaging.
3. Can the machine handle different coil sizes?
Yes, the machine accommodates various coil diameters and widths according to packaging requirements.
4. Does the machine improve packaging productivity?
Yes, the automated wrapping cycle increases packaging speed and reduces manual labor requirements.
5. Which industries use this machine?
Wire manufacturers, steel processing plants, construction material suppliers, and export packaging facilities commonly use this machine.
6. What are the main benefits of automated wire wrapping?
Automated wire wrapping improves product protection, packaging consistency, operational efficiency, and transportation safety.
