Automatic G.I. Wire Wrapping Machine with taping system for uniform and secure packaging of galvanized iron wire coils. The machine features PLC-based automatic operation, powered rollers, adjustable wrapping parameters, and customizable machine configurations based on coil dimensions and production requirements. Manufactured in India by Innovative Wraptech Pvt. Ltd.
G.I. Wire Wrapping Machine Manufacturer in India
The G.I. Wire Wrapping Machine is an automatic industrial packaging machine designed for wrapping galvanized iron wire coils with stretch film and an optional taping system.
Manufactured by Innovative Wraptech Pvt. Ltd. in India, the machine provides uniform wrapping around the complete surface of G.I. wire coils to protect the product from dust, moisture, surface contamination, and handling damage during storage and transportation.
The machine uses a ring-type wrapping mechanism, powered rollers, PLC-based automatic controls, and adjustable operating parameters to deliver consistent packaging quality.
Each machine can be configured according to the customer’s wire coil dimensions, production requirements, packaging material, and required level of automation.
G.I. Wire Wrapping Machine at a Glance
| Parameter | Machine Details |
|---|---|
| Machine Type | Automatic G.I. Wire Wrapping Machine with Taping System |
| Application | Wrapping and Packaging of Galvanized Iron Wire Coils |
| Coil Inner Diameter | 400 mm to 550 mm |
| Coil Outer Diameter | 525 mm to 750 mm |
| Coil Width | 300 mm to 350 mm |
| Coil Weight Capacity | 50 kg to 200 kg |
| Production Capacity | Approximately 35 to 45 Bundles per Hour |
| Packaging Material | LLDPE Stretch Film |
| Stretch Film Width | Up to 100 mm |
| Control System | PLC-Based Automatic Operation |
| Operator Requirement | One Operator |
| Manufacturing Location | India |
Note: Machine specifications and production capacity may vary depending on coil dimensions, product weight, packaging material, wrapping overlap, taping requirements, and customer-specific applications.
What Is a G.I. Wire Wrapping Machine?
A G.I. Wire Wrapping Machine is an industrial packaging system used to apply stretch film around galvanized iron wire coils.
Unlike conventional manual wrapping, the machine rotates packaging material through the center of the coil and around its complete surface.
This wrapping method helps create uniform packaging around the inner diameter, outer diameter, and width of the wire coil.
The machine is suitable for wire manufacturers and processing industries that require repeatable packaging quality, reduced manual wrapping, and higher production capacity.
Why Do G.I. Wire Manufacturers Need an Automatic Wrapping Machine?
Manual packaging of heavy wire coils can require significant operator effort and may produce inconsistent wrapping quality.
An automatic wire coil wrapping machine helps manufacturers standardize the packaging process.
The machine can help:
- Reduce manual wrapping operations.
- Improve consistency of stretch-film application.
- Protect wire coils during storage and transportation.
- Reduce direct handling of heavy coils during packaging.
- Improve the appearance of finished packages.
- Increase packaging productivity.
- Maintain repeatable wrapping parameters for multiple coils.
The actual benefits depend on the product dimensions, existing packaging method, production volume, and selected machine configuration.
How Does the G.I. Wire Wrapping Machine Work?
The machine uses a rotating ring mechanism to carry stretch film around the G.I. wire coil.
The typical wrapping process is:
- The operator places the G.I. wire coil on the machine’s powered roller system.
- The coil position is adjusted according to the machine configuration and product dimensions.
- The operator starts the wrapping cycle through the control system.
- The powered rollers rotate the wire coil while the wrapping ring carries stretch film through the center and around the complete surface of the coil.
- The control system coordinates the ring speed, roller speed, wrapping overlap, and other operating parameters.
- The stretch film is applied continuously until the required wrapping coverage is achieved.
- Depending on the selected machine configuration, the film clamping and cutting sequence is completed automatically.
- The wrapped coil is removed and the machine is prepared for the next packaging cycle.
This controlled wrapping process provides consistent film coverage around the complete surface of the wire coil.
Technical Specifications of G.I. Wire Wrapping Machine
| Parameter | Specification |
|---|---|
| Power Requirement | 3 Phase + Neutral + Earthing, 415V AC, 50 Hz |
| Connected Load | Approximately 2 kW |
| Coil Inner Diameter | 400 mm to 550 mm |
| Coil Outer Diameter | 525 mm to 750 mm |
| Coil Width | 300 mm to 350 mm |
| Coil Weight Capacity | 50 kg to 200 kg |
| Stretch Film Roll ID | 75 mm |
| Maximum Stretch Film Roll OD | Up to 170 mm |
| Stretch Film Width | Up to 100 mm |
| Ring Motor | 1 HP |
| Roller Motor | 1 HP |
| Machine Dimensions | Approximately 1250 × 1250 × 1250 mm |
| Machine Weight | Approximately 400 kg |
| Working Table Size | Approximately 700 mm |
| Machine Structure | Heavy-Duty MS Fabricated Construction |
| Surface Finish | Powder-Coated Finish |
| Operator Requirement | One Operator |
| Control System | PLC-Based Automatic Operation |
Automation and Control System
The G.I. Wire Wrapping Machine is equipped with an industrial control system designed for reliable and repeatable packaging operations.
Depending on the selected machine configuration, the machine can include:
- PLC-based automatic operation.
- HMI touch-screen interface.
- Variable-speed control.
- Adjustable wrapping parameters.
- Automatic film clamping system.
- Automatic film cutting system.
- Emergency stop and operator safety controls.
- Production-oriented operating controls.
PLC and HMI brands can be selected based on machine configuration, customer requirements, and component availability.
Machine Construction and Mechanical Features
The machine is manufactured using a heavy-duty fabricated MS structure suitable for industrial packaging operations.
Important mechanical features include:
- Heavy-duty MS fabricated machine frame.
- Powder-coated surface finish.
- Ring-type wrapping mechanism.
- Precision-guided rotating ring assembly.
- Rubber-coated MS rollers.
- Three powered rollers.
- Industrial-grade drive system.
- HSS material cutting mechanism where applicable.
- Components designed for routine inspection and maintenance.
The final mechanical configuration is selected according to the wire coil dimensions, product weight, required production output, and packaging process.
Key Features of the G.I. Wire Wrapping Machine
Automatic Wrapping Operation
PLC-based controls help automate the wrapping cycle and provide repeatable packaging operations.
Adjustable Wrapping Parameters
Operating parameters can be adjusted according to coil dimensions, packaging material, required overlap, and production requirements.
Ring-Type Wrapping Technology
The rotating ring carries the packaging material through the center of the coil, allowing complete circumferential wrapping.
Powered Roller System
Powered rollers support and rotate the wire coil during the wrapping operation.
Variable-Speed Operation
The machine speed can be adjusted according to the product dimensions and packaging requirements.
Automatic Film Clamping and Cutting
Selected machine configurations can automatically clamp and cut the stretch film to reduce operator intervention.
Heavy-Duty Industrial Construction
The fabricated machine structure is designed for regular industrial packaging operations.
Customized Machine Configuration
The machine can be engineered according to customer-specific coil dimensions, weight, production requirements, and packaging objectives.
G.I. Wire Wrapping Machine with Taping System
A taping system can be integrated with the G.I. Wire Wrapping Machine according to the required packaging process.
The taping system is suitable for applications where additional packaging material or finishing is required around the wire coil.
The appropriate machine configuration depends on:
- Coil dimensions.
- Coil weight.
- Required packaging finish.
- Taping material.
- Required production capacity.
- Existing production process.
- Automation requirements.
Customers should provide product samples, photographs, videos, dimensions, and packaging requirements before final machine selection.
Applications of G.I. Wire Wrapping Machine
The machine is primarily designed for wrapping galvanized iron wire coils and similar ring-shaped industrial products.
Typical applications include:
G.I. Wire Manufacturing Plants
For packaging finished galvanized wire coils before storage, dispatch, or transportation.
Steel Wire Processing Industries
For protecting processed wire coils from contamination and handling damage.
Wire Drawing Plants
For packaging finished coils after wire drawing and related manufacturing operations.
Hardware Product Manufacturers
For standardized packaging of wire products supplied to distributors and industrial customers.
Construction Material Suppliers
For packaging wire coils used in construction and infrastructure applications.
Export Packaging Operations
For providing uniform protective packaging for wire coils transported over long distances.
Benefits of Using a G.I. Wire Wrapping Machine
Consistent Packaging Quality
Controlled machine operation helps maintain repeatable wrapping coverage across multiple wire coils.
Reduced Manual Packaging
Automatic operation reduces dependence on manual stretch-film wrapping.
Improved Product Protection
Stretch-film packaging helps protect the coil from dust, moisture, surface contamination, and handling damage.
Increased Packaging Productivity
Depending on product dimensions and machine configuration, the machine can wrap approximately 35 to 45 bundles per hour.
Better Product Presentation
Uniform wrapping improves the appearance of finished wire coils during storage, transportation, and delivery.
Adjustable Packaging Process
Machine parameters can be adjusted according to product dimensions and required packaging results.
Reduced Operator Effort
Powered rollers and automatic wrapping operations reduce direct manual involvement in the packaging process.
How to Select the Right G.I. Wire Wrapping Machine
Selecting the correct machine requires more than knowing the product name.
Before purchasing a G.I. Wire Wrapping Machine, buyers should evaluate the actual product dimensions, production requirements, and packaging objectives.
The following information should be provided to the machine manufacturer:
| Required Information | Why It Is Important |
|---|---|
| Minimum and Maximum Coil ID | Determines the required ring and machine configuration |
| Minimum and Maximum Coil OD | Helps determine machine capacity |
| Minimum and Maximum Coil Width | Required for roller and wrapping system design |
| Minimum and Maximum Coil Weight | Determines load-bearing and drive requirements |
| Coils Required per Hour | Helps select the required automation and machine speed |
| Packaging Material | Determines the film or taping delivery configuration |
| Required Film Overlap | Affects wrapping coverage, cycle time, and film consumption |
| Existing Packaging Method | Helps identify the required improvement and automation level |
| Taping Requirement | Determines whether an additional taping system is required |
| Factory Power Supply | Required for correct electrical design |
| Available Compressed Air | Required for pneumatic functions, where applicable |
Providing accurate product and production information helps the manufacturer recommend the correct machine configuration.
Information Required for a Machine Recommendation
To receive a suitable technical proposal and quotation, please provide:
- G.I. wire coil photographs or videos.
- Minimum and maximum coil inner diameter.
- Minimum and maximum coil outer diameter.
- Minimum and maximum coil width.
- Minimum and maximum coil weight.
- Required production capacity per hour.
- Current packaging method.
- Packaging material specifications.
- Required stretch-film overlap.
- Taping-system requirements, if applicable.
- Factory power supply.
- Available compressed-air supply.
- Destination country and installation location.
Based on this information, the machine configuration can be selected according to the actual application.
Why Choose Innovative Wraptech for G.I. Wire Wrapping Machines?
Innovative Wraptech Pvt. Ltd. manufactures industrial stretch wrapping and customized packaging machines in India.
Customers can work directly with the manufacturer to discuss product dimensions, packaging challenges, required production capacity, and automation requirements.
Our approach includes:
- Application-based machine selection.
- Customized machine design according to product dimensions.
- In-house manufacturing and machine assembly.
- PLC-based industrial automation.
- Machine trials based on agreed product and packaging requirements.
- Technical documentation and operating guidance.
- Spare-parts and after-sales support.
- Packaging solutions for domestic and international industrial customers.
For customized applications, customers are encouraged to share actual product samples or complete technical details before finalizing the machine.
Machine Testing Before Dispatch
Usme actual process likhein:
Customer product sample/trial → wrapping parameter setting → wrapping trial → packaging quality inspection → machine operation check → customer approval/FAT where applicable → dispatch.
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G.I. Wire Wrapping Machine Price
The price of a G.I. Wire Wrapping Machine depends on the product dimensions, coil weight, production capacity, automation level, control system, taping requirements, film handling system, and customer-specific machine configuration.
Because industrial wrapping machines are often manufactured or configured according to the actual application, a technical evaluation should be completed before issuing the final quotation.
Contact Innovative Wraptech Pvt. Ltd. with your wire coil dimensions and production requirements to receive a suitable machine recommendation and commercial quotation.
Frequently Asked Questions About G.I. Wire Wrapping Machines
What is a G.I. Wire Wrapping Machine?
A G.I. Wire Wrapping Machine is an industrial packaging machine designed to wrap galvanized iron wire coils with stretch film or other selected packaging materials. The machine applies packaging material around the complete surface of the coil using a rotating ring mechanism.
How does a G.I. Wire Wrapping Machine work?
The wire coil is supported and rotated by powered rollers while a rotating ring carries stretch film through the center and around the outer surface of the coil. The coordinated movement produces continuous wrapping around the complete coil surface.
What type of packaging material is used?
The standard machine configuration uses LLDPE stretch film. Other packaging materials or taping systems may be considered depending on the customer’s packaging requirements.
Can the machine handle different G.I. wire coil sizes?
Yes. The machine can be designed or configured according to the minimum and maximum inner diameter, outer diameter, width, and weight of the customer’s wire coils.
What information is required to select the correct machine?
Buyers should provide the minimum and maximum coil ID, OD, width, weight, required production capacity, packaging material, overlap requirement, taping requirements, and available utilities.
What is the production capacity of the machine?
For the machine configuration described on this page, the production capacity is approximately 35 to 45 bundles per hour. Actual output depends on coil dimensions, wrapping coverage, film overlap, operating parameters, and machine configuration.
Does the machine require an operator?
Yes. One operator is generally required for machine operation, product loading or unloading, process supervision, and related production activities depending on the installed material-handling system.
Is automatic film cutting available?
Yes. Automatic film clamping and cutting systems can be provided depending on the selected machine configuration.
Is a taping system available with the machine?
Yes. A taping system can be integrated according to the customer’s product dimensions, packaging process, and required finishing.
Can the machine be customized?
Yes. The machine can be customized according to wire coil dimensions, weight, required production capacity, packaging material, factory layout, and automation requirements.
What power supply is required?
The machine configuration described on this page requires a 3-phase, 415V AC, 50 Hz power supply with neutral and earthing. Electrical specifications can be adapted for export destinations when technically feasible.
How can I get a quotation for a G.I. Wire Wrapping Machine?
Send your wire coil dimensions, minimum and maximum weight, production requirement, product photographs or videos, packaging material details, taping requirements, and destination location to receive a suitable technical proposal and quotation.
Request a Technical Proposal and Quotation
Looking for a G.I. Wire Wrapping Machine for your production facility?
Send us your coil ID, coil OD, coil width, coil weight, required production per hour, packaging material, taping requirement, and destination country.
Our team will review your application and recommend a suitable machine configuration.
Contact Innovative Wraptech Pvt. Ltd. for a customized G.I. Wire Wrapping Machine technical proposal, machine video, and quotation.
