Fully Automatic Horizontal Coil Wrapping Machine

Fully Automatic Horizontal Coil Wrapping Machine

The Fully Automatic Horizontal Coil Wrapping Machine provides a high-speed, efficient, and reliable packaging solution for a wide range of coiled products. Manufacturers across industries use this machine to automate the packaging of steel coils, wire coils, cable coils, hose coils, plastic pipe coils, copper coils, aluminum coils, and other circular products.

At Innovative WrapTech, we manufacture advanced Fully Automatic Horizontal Coil Wrapping Machines that combine automation, durability, and precision. The machine applies stretch film, PE film, VCI film, woven fabric, or other suitable packaging materials around the coil, creating a secure protective barrier that safeguards products during storage, handling, and transportation.

Fully Automatic Horizontal Coil Wrapping Machine

The Fully Automatic Horizontal Coil Wrapping Machine provides a high-speed, efficient, and reliable packaging solution for a wide range of coiled products. Manufacturers across industries use this machine to automate the packaging of steel coils, wire coils, cable coils, hose coils, plastic pipe coils, copper coils, aluminum coils, and other circular products. The machine delivers consistent wrapping quality while minimizing manual labor and improving production efficiency.

At Innovative WrapTech, we manufacture advanced Fully Automatic Horizontal Coil Wrapping Machines that combine automation, durability, and precision. The machine applies stretch film, PE film, VCI film, woven fabric, or other suitable packaging materials around the coil, creating a secure protective barrier that safeguards products during storage, handling, and transportation.

Fully Automatic Horizontal Coil Wrapping Machine Price List

Description Quantity Price
Fully Automatic Horizontal Coil Wrapping Machine (Most Suitable) 1 Unit ₹19,00,000/-
Fully Automatic Horizontal Coil Wrapping Machine with Auto Tapping (BOPP) 1 Unit ₹21,70,000/-

What are the key features of a Fully Automatic Horizontal Coil Wrapping Machine?

Fully Automatic Operation

The machine performs loading, wrapping, film cutting, clamping, and unloading operations automatically, reducing manual involvement and increasing efficiency.

High-Speed Packaging Performance

The machine completes wrapping cycles rapidly and supports continuous production environments with high packaging demands.

PLC-Based Automation System

The PLC control system manages all machine functions precisely and ensures consistent packaging performance throughout production.

User-Friendly HMI Interface

Operators can monitor machine status, adjust settings, and control packaging parameters through the touchscreen HMI.

Automatic Film Cutting System

The machine automatically cuts the wrapping material at the end of each cycle and eliminates manual film handling.

Automatic Film Clamping System

The automatic clamping mechanism securely holds the film and prepares the machine for the next wrapping cycle.

Adjustable Wrapping Parameters

Operators can easily adjust ring speed, roller speed, overlap ratio, and film tension according to coil specifications.

Heavy-Duty Industrial Construction

The machine features a robust MS fabricated structure designed to withstand demanding industrial environments.

Variable Speed Control

The system allows users to optimize wrapping speeds for different coil sizes and packaging requirements.

Low Maintenance Design

Premium-quality components ensure long service life and reduce maintenance requirements.

Box Dimension Required:

  • Coil Inner Diameter (ID): 300 mm – 450 mm
  • Coil Outer Diameter (OD): 400 mm – 750 mm
  • Coil Width: 50 mm – 120 mm
  • Coil Weight Capacity: 20 kg – 150 kg

Mechanical Specification:

  • Machine Type: Fully Automatic Horizontal Coil Wrapping Machine
  • Machine Structure: Heavy-Duty MS Fabricated Structure
  • Surface Finish: Powder-Coated Finish
  • Rollers: MS Rollers with Rubber Coating (3 Powered Rollers)
  • Conveyor System: Automatic Infeed, Outfeed & Machine Conveyor
  • Production Speed: 35–45 Bundles per Hour
  • Safety Guarding System: Available (Optional)

Film Delivery System:

  • Film Wrapping System: Fully Automatic Film Wrapping
  • Film Clamping System: Automatic Film Clamping
  • Film Cutting System: Automatic Film Cutting
  • Ring Drive: Variable-Speed Ring Drive
  • Roller Drive: Variable-Speed Roller Drive
  • Conveyor Integration: Automatic Coil Transfer Through Conveyor System

Film Specification:

  • Compatible Film Types: Stretch Film
  • Film Roll Inner Diameter (ID): Up to 75 mm
  • Film Roll Outer Diameter (OD): Up to 130 mm
  • Film Width: Up to 60 mm
  • Core Size: 25 mm or 50 mm (Recommended)

Electrical Specification:

  • Power Supply: 3 Phase + Neutral + Earthing (415V AC, 50 Hz)
  • Power Consumption: 6 kW
  • Control System: 8 Input/Output PLC with Relay-Based Controls
  • PLC Brand: Delta / INVT / Equivalent
  • HMI Touch Screen: Delta / INVT / Equivalent
  • Air Requirement: 5 Bar Pressure, 2 CFM
  • Electrical Connection: 4 Core, 2.5 mm Power Cable Required

What are the Benefits of Using Fully Automatic Horizontal Coil Wrapping Machine?

Increase Packaging Productivity

The machine automates the entire wrapping process and significantly increases production output.

Reduce Labor Costs

Automation minimizes manual packaging operations and lowers labor requirements.

Improve Packaging Consistency

The machine applies wrapping material uniformly and delivers identical packaging quality for every coil.

Protect Products During Transportation

The secure wrapping process protects coils from dust, moisture, dirt, corrosion, and handling damage.

Minimize Packaging Material Consumption

The controlled wrapping process optimizes film usage and reduces packaging costs.

Improve Workplace Safety

The automated operation reduces manual handling and minimizes operator fatigue and injury risks.

Enhance Product Appearance

The machine produces neatly wrapped coils that improve product presentation and customer satisfaction.

Support Continuous Production

The machine operates continuously and supports high-volume industrial packaging applications.

Technical Specifications

Specification Details
Power Requirement 3 Phase + Neutral + Earthing (415V AC, 50 Hz)
Power Consumption 6 kW
Coil Size ID: 300–450 mm, OD: 400–750 mm, Width: 50–120 mm
Coil Weight 20–150 kg
Film Roll Size ID: Up to 75 mm, OD: Up to 130 mm, Width: Up to 60 mm
Ring Motor 1 HP
Roller Motor 2 HP
Infeed Conveyor Motor 2 HP
Outfeed Conveyor Motor 2 HP
Machine Conveyor Motor 1 HP
Ring Drive 1 HP
Roller Drive 0.5 HP
Infeed Conveyor Drive 2 HP
Outfeed Conveyor Drive 2 HP
Machine Conveyor Drive 1 HP
Operation Mode Fully Automatic
Wrapping Material Stretch Film / PE Film / VCI Film

Additional Technical Specifications Machine

Specification Details
Control System 8 Input/Output PLC, Relay-Based Control System
PLC Brand Delta / INVT / Equivalent Brand
HMI Touch Screen Delta / INVT / Equivalent Brand
Automatic Film Cutting System Available
Automatic Film Clamping System Available
Production Speed 35–45 Bundles per Hour
Machine Construction Heavy-Duty MS Fabricated Structure
Surface Finish Powder Coated
Safety Guarding System Available (Optional)
Cutter Type HSS Material Cutter
Rollers MS Rollers with Rubber Coating (3 Powered Rollers)
Roller Belt 25 mm Fenner Belt
Electrical Requirement 3 Phase + Neutral + Earthing
Air Requirement 5 Bar Pressure, 2 CFM
Power Cable Requirement 4 Core, 2.5 sq. mm Wire
Floor Requirement Proper Industrial Floor

What are the Important Advantages of Fully Automatic Horizontal Coil Wrapping Machine?

✔ Automate complete coil packaging operations

✔ Increase packaging speed and operational efficiency

✔ Deliver consistent and professional wrapping quality

✔ Reduce labor dependency and operational costs

✔ Protect coils from environmental contamination

✔ Improve transportation and storage safety

✔ Reduce packaging material wastage

✔ Support continuous industrial production

✔ Improve warehouse handling efficiency

✔ Enhance overall product presentation

✔ Increase return on investment through automation

✔ Ensure reliable long-term machine performance

What are the Applications of Fully Automatic Horizontal Coil Wrapping Machine?

Steel Coil Industry

Manufacturers use the machine to wrap steel coils securely for storage and transportation.

Wire Manufacturing Industry

Wire producers package wire coils efficiently while protecting them from dust and damage.

Cable Industry

Cable manufacturers use the machine to package cable coils for safe handling and shipment.

Copper Coil Industry

The machine protects copper coils from oxidation, moisture, and contamination.

Aluminum Coil Industry

Manufacturers use the machine to package aluminum coils with consistent wrapping quality.

Hose and Pipe Industry

The machine securely wraps hose coils and pipe coils for transportation and warehousing.

Plastic Extrusion Industry

Plastic manufacturers package coiled products safely while improving packaging efficiency.

Export Packaging Industry

Exporters rely on the machine to meet international packaging standards and prevent product damage during overseas transportation.
Read More – Fully_Automatic_horizotal_coii _wrapping_machine

What are the Advanced Automation Features?

Intelligent PLC Control

The intelligent PLC system controls all machine operations and ensures accurate packaging cycles.

Touchscreen HMI Operation

The user-friendly interface simplifies machine operation and allows quick parameter adjustments.

Automatic Film Feeding

The machine automatically feeds wrapping material and maintains uninterrupted production.

Automatic Product Handling

Integrated conveyor systems automatically move products through the packaging process.

Error Detection System

The control system monitors machine performance and alerts operators to operational issues.

Emergency Safety Functions

Multiple safety features protect operators and equipment while maintaining productivity.

Why Choose Innovative WrapTech?

Innovative WrapTech manufactures high-performance Fully Automatic Horizontal Coil Wrapping Machines designed for modern industrial packaging requirements. Our machines combine advanced automation technology, heavy-duty construction, and reliable performance to help businesses improve productivity and reduce packaging costs.

Our Strengths

✔ Advanced PLC and HMI automation

✔ Heavy-duty industrial machine construction

✔ High-speed packaging performance

✔ Automatic film cutting and clamping

✔ Custom-built machine solutions

✔ Energy-efficient operation

✔ Low maintenance requirements

✔ Reliable after-sales support

✔ Genuine spare parts availability

✔ Proven expertise in packaging automation

FAQs

1. What is a Fully Automatic Horizontal Coil Wrapping Machine?
A Fully Automatic Horizontal Coil Wrapping Machine is an automated packaging system that wraps coils with stretch film or other packaging materials to protect them during storage, handling, and transportation.

2. Which products can be packaged using a Fully Automatic Horizontal Coil Wrapping Machine?
The machine can package steel coils, wire coils, cable coils, hose coils, pipe coils, copper coils, aluminum coils, and other circular or coiled products.

3. What are the benefits of using a Fully Automatic Horizontal Coil Wrapping Machine?
The machine increases packaging speed, reduces labor costs, improves packaging consistency, minimizes film wastage, and enhances product protection.

4. Does the machine include automatic film cutting and clamping systems?
Yes, the machine comes equipped with automatic film cutting and automatic film clamping systems to ensure uninterrupted and efficient packaging operations.

5. Can the Fully Automatic Horizontal Coil Wrapping Machine integrate with production lines?
Yes, the machine can integrate with conveyors, loading systems, unloading systems, and other packaging equipment to create a fully automated packaging line.

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    Features :
    • Fully Automatic Horizontal Coil Wrapping Machine for high-volume coil packaging.
    • Automatic infeed and outfeed conveyor system.
    • PLC and HMI based control system for fully automatic operation.
    • Automatic film clamping and film cutting system.
    • Automatic coil transfer and wrapping cycle.
    • Adjustable film overlap for optimum packaging quality.
    • Variable speed wrapping system with AC drive control.
    • Heavy-duty ring drive and powered roller arrangement.
    • Conveyor integrated packaging system for continuous production lines.
    • Rubber coated power rollers for smooth coil handling.
    • HSS cutter for precise and clean film cutting.
    • Heavy-duty MS fabricated structure with powder-coated finish.
    • Safety guarding system for operator safety.
    • Low vibration and low maintenance operation.
    • Compatible with Stretch Film, LDPE Film and HDPE Film.
    • Designed for industrial and export packaging applications.
    Benefits:
    • Eliminates manual handling during packaging operations.
    • Increases packaging speed and overall production efficiency.
    • Ensures consistent and uniform wrapping quality.
    • Protects coils from dust, moisture, and transportation damage.
    • Reduces labour requirements and operating costs.
    • Improves product appearance and packaging standards.
    • Minimizes packaging material wastage.
    • Enables smooth integration with production and dispatch lines.
    • Enhances warehouse handling and storage efficiency.
    • Suitable for continuous 24×7 industrial operations.
    • Reliable PLC automation reduces operator dependency.
    • Strong machine construction ensures long service life.
    • Ideal for export-quality packaging applications.
    Technical Specifications:
    Specification Details
    Power Requirement 3 Phase + Neutral + Earthing (415V AC, 50 Hz)
    Power Consumption 6 kW
    Coil Size ID: 300–450 mm, OD: 400–750 mm, Width: 50–120 mm
    Coil Weight Capacity 20–150 kg
    Film Roll Size ID: Up to 75 mm, OD: Up to 130 mm, Width: Up to 60 mm
    Ring Motor 1 HP
    Roller Motor 2 HP
    Infeed Conveyor Motor 2 HP
    Outfeed Conveyor Motor 2 HP
    Machine Conveyor Motor 1 HP
    Ring Drive 1 HP
    Roller Drive 0.5 HP
    Infeed Conveyor Drive 2 HP
    Outfeed Conveyor Drive 2 HP
    Machine Conveyor Drive 1 HP