Dual Wrapping Station Orbital Stretch Wrapping Machine
A Dual Wrapping Station Orbital Stretch Wrapping Machine is a high-performance automated packaging system designed to wrap long, bulky, and irregularly shaped products using stretch film. Unlike conventional pallet wrapping machines, this machine rotates a ring carrying the stretch film around a stationary product, creating a tight and uniform wrap. The dual wrapping station design allows one product to be loaded while the other is being wrapped, ensuring uninterrupted production and significantly increasing packaging efficiency.
This machine is widely used in industries that handle products such as aluminum profiles, timber, pipes, doors, windows, furniture panels, steel sections, plastic extrusions, and other long materials. By automating the wrapping process, manufacturers improve product protection, reduce labor costs, and achieve consistent packaging quality.
Dual Wrapping Station Orbital Stretch Wrapping Machine
A Dual Wrapping Station Orbital Stretch Wrapping Machine is a high-performance automated packaging system designed to wrap long, bulky, and irregularly shaped products using stretch film. Unlike conventional pallet wrapping machines, this machine rotates a ring carrying the stretch film around a stationary product, creating a tight and uniform wrap. The dual wrapping station design allows one product to be loaded while the other is being wrapped, ensuring uninterrupted production and significantly increasing packaging efficiency.
This machine is widely used in industries that handle products such as aluminum profiles, timber, pipes, doors, windows, furniture panels, steel sections, plastic extrusions, and other long materials. By automating the wrapping process, manufacturers improve product protection, reduce labor costs, and achieve consistent packaging quality.
| Description | Qty. | Price (INR) |
|---|---|---|
| Dual Wrapping Station Ring Stretch Wrapping Machine | 1 | ₹13,50,000/- |
Why is a Dual Wrapping Station Orbital Stretch Wrapping Machine Important?
In modern manufacturing and logistics, speed and product safety are essential. A Dual Wrapping Station Orbital Stretch Wrapping Machine helps businesses meet these demands by providing continuous, reliable, and cost-effective packaging.
Increases Production Speed
The dual wrapping stations eliminate downtime. While one product is wrapped, operators can prepare the next product, ensuring continuous workflow.
Enhances Product Protection
The machine applies stretch film evenly around the product, protecting it from dust, moisture, scratches, and transportation damage.
Reduces Packaging Costs
Advanced pre-stretch technology minimizes stretch film consumption without compromising load stability, lowering overall packaging expenses.
Improves Operational Efficiency
Automation reduces manual handling, increases productivity, and ensures consistent wrapping quality across every package.
Supports High-Volume Manufacturing
Designed for continuous industrial operation, the machine delivers reliable performance even in demanding production environments.
Key Features
- Dual wrapping stations for continuous production
- High-speed orbital ring wrapping system
- Automatic film clamping and cutting
- Powered pre-stretch film carriage
- PLC-based intelligent control system
- User-friendly touchscreen HMI
- Adjustable wrapping speed and overlap
- Automatic product detection
- Heavy-duty steel construction
- Energy-efficient drive system
- Conveyor integration capability
- Low maintenance operation
- Emergency stop and safety protection
- Custom wrapping programs
- Stable and uniform film tension
Industrial Applications
The Dual Wrapping Station Orbital Stretch Wrapping Machine is ideal for wrapping:
- Aluminum profiles
- PVC profiles
- Wooden panels
- Timber
- Steel tubes
- Plastic pipes
- Copper pipes
- Doors and window frames
- Furniture components
- Long cartons
- Extruded products
- Construction materials
- Automotive parts
- Industrial equipment
- Bundled products
| Parameter | Specification |
|---|---|
| Product Length | 1200 mm to 8000 mm |
| Product Width | 50 mm to 300 mm |
| Product Height | 50 mm to 300 mm |
| Product Weight | 20 kg to 100 kg |
| Stretch Film Core ID | 75 mm |
| Stretch Film Outer Diameter (OD) | Up to 150 mm |
| Stretch Film Width | 100 mm to 150 mm |
| Wrapping Material | LDPE Stretch Film (17–35 Micron) |
| Wrapping Ring Diameter | 500 mm |
| Ring Roller | Teflon Material |
| Power Ring Rollers | 2 Nos., MS Rubber Coated |
| Cutting Blade | HSS Material |
| Air Cylinder | Aira Make |
| Solenoid Valve | Aira Make |
| Roller Belt | Fenner Make |
| Machine Body | Heavy-Duty Powder Coated MS Structure |
| Infeed Conveyor Length | 6 Feet |
| Middle Conveyor Length | 8 Feet |
| Outfeed Conveyor Length | 6 Feet |
| Conveyor Width | 350 mm |
| Conveyor Type | PVC Green Belt or Roller Conveyor |
| Pneumatic Holding Cylinder | Aira Make |
| Parameter | Specification |
|---|---|
| Ring Motors | 1 HP × 2 Nos. |
| Conveyor Motors | 1 HP × 3 Nos. |
| Motor Make | Bharat Bijlee / Crompton / RotoMotive (As Per Availability) |
| Ring Motor Drive (VFD) | 2 HP × 1 No. |
| Conveyor Motor Drive (VFD) | 3 HP × 1 No. |
| VFD Make | Delta or INVT (As Per Availability) |
| Conveyor Gear Box | 1 HP Worm Gear Box × 3 Nos. |
| PLC | 12 × 8 I/O Panasonic or Selec Make |
| HMI | Panasonic or Selec Make |
| Sensors | Proximity Sensor |
| Electrical Components | Branded MCBs & Switches |
| Power Supply Components | Branded SMPS & Relay Card |
| Cooling System | Branded Cooling Fan |
| Machine Weight | Approx. 1000 kg |
| Power Requirement | 3 Phase + Neutral + Earthing |
| Floor Requirement | Proper Level Floor (As Per Machine Drawing) |
| Compressed Air Requirement | 5 Bar Pressure, 2 CFM |
| Power Connection Cable | 4 Core, 2.5 sq. mm Wire (As Per Machine Requirement) |
| Air Connection | 8 mm PU Pipe |
Box Dimension Required
1. Product Width
Supports product widths according to machine model and customer requirements.
2. Product Length
Suitable for continuous wrapping of products with virtually unlimited length using conveyor systems.
Mechanical Specification
1. Orbital Ring System
Heavy-duty precision-balanced rotating ring ensures high-speed, vibration-free wrapping.
2. Conveyor System
Motorized roller or belt conveyor with synchronized product movement for continuous operation.
Film Delivery System
1. Powered Pre-Stretch Unit
Pre-stretch ratio up to 250–300% to reduce film consumption and improve wrapping efficiency.
2. Automatic Film Clamp and Cut
Automatically clamps, cuts, and seals the stretch film at the end of each wrapping cycle.
Film Specification
1. Film Width
Compatible with standard 125 mm to 250 mm LLDPE stretch film rolls, depending on machine configuration.
2. Film Thickness
Supports stretch film thickness from 17 to 35 microns for different packaging applications.
Electrical Specification
1. Power Supply
415V AC, 3 Phase, 50 Hz (custom voltage options available).
2. Control System
Industrial PLC with touchscreen HMI, servo drives, variable frequency control, and programmable wrapping cycles.
Benefits of Using a Dual Wrapping Station Orbital Stretch Wrapping Machine
- Maximizes packaging throughput
- Reduces labor requirements
- Minimizes stretch film waste
- Delivers consistent wrapping quality
- Improves product appearance
- Enhances transportation safety
- Protects products from environmental damage
- Supports continuous production lines
- Lowers operating costs
- Increases return on investment
Why Manufacturers Choose Professional-Grade Machines
Professional-grade orbital stretch wrapping machines are built for durability, precision, and long-term performance. Manufacturers prefer these machines because they provide higher wrapping speeds, lower maintenance requirements, advanced automation, and superior product protection. Their robust construction ensures reliable operation in demanding industrial environments while reducing downtime and increasing productivity.
A professionally engineered machine also offers flexible customization options, allowing businesses to adapt the system to different product sizes, production capacities, and packaging requirements.
Frequently Asked Questions (FAQs)
1. What is a Dual Wrapping Station Orbital Stretch Wrapping Machine?
A Dual Wrapping Station Orbital Stretch Wrapping Machine is an advanced industrial packaging machine that wraps long and bulky products using two orbital wrapping stations. It increases packaging speed, improves productivity, and provides uniform stretch film wrapping for better product protection.
2. Which products can be wrapped using this machine?
The machine is ideal for wrapping doors, aluminum profiles, PVC profiles, UPVC profiles, pipes, timber, furniture panels, steel sections, wooden boards, insulation panels, and other long industrial products.
3. What are the advantages of a dual wrapping station over a single wrapping station?
A dual wrapping station allows simultaneous or sequential wrapping, significantly increasing production capacity, reducing packaging time, improving workflow efficiency, and ensuring consistent wrapping quality for high-volume manufacturing.
4. Which stretch film is compatible with this machine?
The machine is compatible with LDPE and LLDPE stretch films ranging from 17 to 35 microns, with a 75 mm core ID, 100–150 mm film width, and up to 150 mm roll outer diameter.
5. What are the electrical and air requirements of the machine?
The machine requires a 3 Phase + Neutral + Earthing power supply, 415V AC, 50 Hz, along with a compressed air supply of 5 Bar pressure and 2 CFM for pneumatic operations.
6. Why should manufacturers choose a Dual Wrapping Station Orbital Stretch Wrapping Machine?
Manufacturers choose this machine because it delivers high-speed packaging, reduces labor costs, minimizes stretch film wastage, improves packaging consistency, enhances product protection, and supports continuous industrial production with reliable PLC automation.
