Rubber Hose Coil wrapping machine
The Rubber Hose Coil Wrapping Machine is designed to provide fast, consistent, and reliable packaging for rubber hose coils of various sizes and diameters. Industries involved in manufacturing, distribution, and logistics require a packaging solution that protects hose coils from dust, moisture, handling damage, and environmental exposure during storage and transportation.
At Innovative WrapTech, we manufacture high-performance Rubber Hose Coil Wrapping Machines that deliver excellent wrapping quality, improve productivity, and enhance the overall appearance of packaged products.
Rubber Hose Coil Wrapping Machine Manufacturer in India
The Rubber Hose Coil Wrapping Machine delivers fast, consistent, and reliable packaging for rubber hose coils of various sizes and diameters. Manufacturers, distributors, and logistics companies use this machine to protect hose coils from dust, moisture, handling damage, and environmental exposure during storage and transportation. By automating the wrapping process, the machine enhances load protection, reduces labor requirements, and minimizes packaging material consumption.
At Innovative WrapTech, we design and manufacture high-performance Rubber Hose Coil Wrapping Machines that improve packaging efficiency, ensure superior wrapping quality, and enhance product presentation. The machine applies stretch film, HDPE film, VCI film, or other suitable packaging materials to create a secure protective layer around hose coils. As a result, businesses achieve better product protection, increased productivity, and cost-effective packaging operations.
Rubber Hose Coil Wrapping Machine Price List
| Description | Quantity | Price |
|---|---|---|
| Rubber Hose Coil Wrapping Machine | 1 Unit | ₹4,00,000/- |
| Rubber Hose Coil Wrapping Machine with Manual Taping | 1 Unit | ₹4,00,000/- |
| Rubber Hose Coil Wrapping Machine with Auto Taping (BOPP) | 1 Unit | ₹4,50,000/- |
Box Dimension Required
- Machine dimensions: 1250 × 1250 × 1250 mm (Approx.)
- Working table size: 800 mm (Approx.)
- Adequate space required for operator movement and material handling.
Mechanical Specification
- Heavy-duty steel frame construction for continuous industrial operation.
- Supports rubber hose coils weighing 10 kg to 50 kg.
- Smooth roller mechanism for stable and damage-free coil rotation.
Film Delivery System
- Automatic stretch film dispensing system.
- Adjustable film tension control for uniform wrapping.
- Compatible with different wrapping speeds for various coil sizes.
Film Specification
- Compatible with Stretch Film, PE Film, and HDPE Film.
- Film roll ID: Up to 85 mm (25 mm or 50 mm core recommended).
- Film roll OD: Up to 120 mm and width up to 50 mm.
Electrical Specification
- Power supply: 3 Phase + Neutral + Earthing (415V AC, 50 Hz).
- Total power consumption: 2 kW.
- Equipped with PLC-based controls, variable speed drives, and safety protection systems.
Key Features of Rubber Hose Coil Wrapping Machine
High-Speed Wrapping Operation
The machine performs continuous wrapping operations with high precision, increases packaging output, and reduces overall packaging time.
Uniform Film Application
The advanced tension control system maintains consistent film stretching and applies the wrapping material uniformly throughout the packaging cycle.
Adjustable Wrapping Parameters
Operators can easily adjust the ring speed, roller speed, overlap ratio, and film tension to accommodate different hose coil sizes and packaging requirements.
Heavy-Duty Construction
The robust steel structure withstands demanding industrial conditions and delivers reliable performance for long-term operation.
Automatic Film Feeding System
The automatic film feeding mechanism streamlines the wrapping process, reduces manual intervention, and improves operational efficiency.
User-Friendly Control Panel
The intuitive control panel enables operators to monitor, adjust, and manage all wrapping functions quickly and efficiently.
Safe and Reliable Operation
Multiple safety features protect operators and equipment while ensuring smooth and uninterrupted production.
Compact Machine Design
The optimized machine design occupies minimal floor space while maximizing packaging performance and productivity.
Low Maintenance Requirements
The machine utilizes high-quality components that reduce downtime, simplify maintenance, and lower operating costs.
Compatible with Multiple Packaging Materials
The machine accommodates stretch film, PE film, laminated film, woven tape, and other packaging materials to meet diverse application requirements.
Technical Specifications
| Specification | Details |
|---|---|
| Machine Power Requirement | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Power Consumption | 2 kW |
| Rubber Hose Coil Size (Product) | ID: 200 mm to 400 mm OD: 400 mm to 600 mm Width: 60 mm to 100 mm |
| Coil Weight Capacity | 10 kg to 50 kg |
| Stretch Film Roll Size | ID: Up to 85 mm (25 mm or 50 mm core recommended) OD: Up to 120 mm Width: Up to 50 mm |
| Motors | Ring Motor: 1 HP Roller Motor: 0.5 HP |
| Drives | Ring Drive: 1 HP Roller Drive: 0.5 HP |
| Machine Dimensions | 1250 × 1250 × 1250 mm (Approx.) |
| Machine Weight | 500 kg (Approx.) |
| Working Table Size | 800 mm (Approx.) |
Advanced Technical Specifications
| Specification | Details |
|---|---|
| Control Panel | PLC-Based Control System with Relay Logic and Industrial-Grade Electrical Components |
| Automation Level | Fully Automatic / Semi-Automatic Operation |
| PLC Controller | Delta / INVT / Equivalent International Brand (Subject to Availability) |
| HMI Interface | Touch Screen HMI for Easy Monitoring and Parameter Adjustment |
| Film Cutting System | Automatic Film Cutting Mechanism |
| Film Clamping System | Automatic Film Clamping Facility |
| Bundle Ejection System | Automatic Product Ejection (Optional) |
| Production Capacity | Up to 40–45 Bundles per Hour (Depending on Coil Size) |
| Machine Structure | Heavy-Duty Mild Steel (MS) Fabricated Frame |
| Surface Treatment | Industrial Powder-Coated Finish |
| Safety Features | Optional Safety Guarding and Emergency Stop System |
| Cutting Blade | High-Speed Steel (HSS) Cutter |
| Support Rollers | Three Powered MS Rollers with Rubber Coating |
| Drive Belt | 25 mm Fenner Industrial Belt |
| Electrical Supply | 415V AC, 3 Phase + Neutral + Earthing, 50 Hz |
| Installation Requirement | Level Industrial Flooring Recommended |
| Pneumatic Requirement | 5 Bar Air Pressure, 2 CFM |
| Power Cable | 4 Core, 2.5 sq. mm Cable (As Per Machine Load Requirement) |
Major Benefits of Using Rubber Hose Coil Wrapping Machine
Protects Hose Coils from Damage
The machine creates a secure protective layer around the hose coil, preventing scratches, abrasion, contamination, and handling damage.
Improves Product Appearance
Uniform wrapping enhances product presentation and creates a professional appearance suitable for domestic and export markets.
Reduces Packaging Costs
Optimized film usage lowers packaging material consumption without compromising load security.
Enhances Productivity
Automation significantly reduces manual packaging efforts and increases packaging throughput.
Minimizes Labor Dependency
One operator can efficiently manage the wrapping process, reducing labor costs and operational complexity.
Ensures Consistent Packaging Quality
Every coil receives the same wrapping quality, eliminating inconsistencies associated with manual packaging.
Prevents Moisture and Dust Contamination
The protective film barrier safeguards products against environmental exposure during storage and transportation.
Supports Export Packaging Standards
The machine helps manufacturers meet international packaging requirements for safe product shipment.
Improves Handling Efficiency
Wrapped hose coils remain stable during loading, unloading, stacking, and warehouse operations.
Reduces Product Rejection
Secure packaging minimizes transportation damage and decreases customer complaints related to product condition.
How the Rubber Hose Coil Wrapping Machine Works
The Rubber Hose Coil Wrapping Machine uses an advanced ring-type wrapping mechanism to wrap hose coils quickly and efficiently. Operators place the rubber hose coil on the support rollers, and the rollers rotate the coil smoothly throughout the wrapping cycle. At the same time, the wrapping ring rotates around the coil and applies stretch film evenly across its entire surface.
By synchronizing the rotation of the coil and the wrapping ring, the machine achieves complete film coverage and creates a secure, tightly wrapped package. This process enhances product stability and protects the hose coil during handling, storage, and transportation. Operators can easily adjust wrapping speed, film tension, overlap ratio, and other parameters to match different coil sizes, packaging requirements, and industry standards.
Important Advantages of Rubber Hose Coil Wrapping Machine
✔ Increase packaging speed and improve operational efficiency by automating the wrapping process.
✔ Protect hose coils from dust, moisture, and dirt with secure and consistent film coverage.
✔ Deliver uniform and professional packaging results that enhance product presentation.
✔ Reduce stretch film consumption through optimized wrapping patterns and controlled film tension.
✔ Enhance product safety during transportation by creating stable and secure packages.
✔ Minimize labor requirements and operator fatigue through automated packaging operations.
✔ Improve warehouse storage efficiency by maintaining compact and well-protected hose coils.
✔ Support continuous production environments with reliable and high-speed performance.
✔ Reduce packaging-related product losses by preventing damage during handling and shipment.
✔ Ensure long-term machine reliability and consistent performance with robust construction and quality components.
Applications of Rubber Hose Coil Wrapping Machine
The Rubber Hose Coil Wrapping Machine serves a wide range of industries that manufacture and distribute coiled products.
Rubber Hose Manufacturing Industry
Manufacturers use the machine to package hydraulic hoses, industrial hoses, air hoses, water hoses, fuel hoses, and specialty rubber hoses.
Automotive Industry
The machine wraps automotive hose assemblies and related products for safe transportation and storage.
Construction Industry
Construction suppliers package flexible hoses and tubing products to prevent damage on project sites.
Agriculture Industry
Agricultural equipment manufacturers use wrapped hose coils for irrigation and fluid transfer applications.
Chemical Industry
Chemical processing facilities package specialized hose products requiring protection from environmental conditions.
Oil and Gas Industry
The machine wraps industrial hose coils used in demanding oil and gas operations.
Why Choose Innovative WrapTech Rubber Hose Coil Wrapping Machine?
Innovative WrapTech designs and manufactures advanced packaging machinery that combines reliability, efficiency, and performance. Our Rubber Hose Coil Wrapping Machines help manufacturers streamline packaging operations while reducing costs and improving product protection.
What Makes Our Machine Stand Out?
✔ Robust industrial-grade construction
✔ Advanced wrapping technology
✔ High-speed and efficient operation
✔ Low maintenance design
✔ Energy-efficient performance
✔ Custom-built solutions available
✔ Excellent after-sales support
✔ Reliable spare parts availability
✔ Easy operation and maintenance
FAQs
1. What is a Rubber Hose Coil Wrapping Machine?
A Rubber Hose Coil Wrapping Machine is an automated packaging system designed to wrap rubber hose coils with stretch film or other packaging materials. It protects the coils from dust, moisture, handling damage, and environmental exposure during storage and transportation.
2. What types of hose coils can be wrapped using this machine?
The machine can wrap various types of hose coils, including hydraulic hoses, industrial hoses, air hoses, water hoses, fuel hoses, irrigation hoses, and flexible tubing coils of different diameters and widths.
3. What packaging materials are compatible with the machine?
The Rubber Hose Coil Wrapping Machine can use stretch film, PE film, HDPE film, VCI film, laminated film, and other suitable wrapping materials depending on the product protection requirements.
4. How does the machine improve packaging efficiency?
The machine automates the wrapping process, reduces manual labor, increases packaging speed, ensures uniform wrapping quality, and minimizes packaging material wastage, resulting in higher productivity and lower operational costs.
5. Can the machine handle different coil sizes?
Yes, the machine can be customized to accommodate various coil diameters, widths, and weights. Adjustable settings allow operators to wrap different hose coil sizes efficiently.
6. What are the key benefits of using a Rubber Hose Coil Wrapping Machine?
Key benefits include improved product protection, reduced packaging costs, enhanced load stability, consistent wrapping quality, increased productivity, and better product presentation for domestic and export markets.
7. Can the Rubber Hose Coil Wrapping Machine be integrated into an existing production line?
Yes, the machine can be integrated with conveyors, automatic loading systems, unloading systems, labeling units, and other packaging equipment to create a fully automated packaging line.
Who are the top Rubber Hose Coil Wrapping Machine manufacturers in India?
- Innovative WrapTech Pvt. Ltd.
- Innovative Mechatronics
- KIWEE PACKING PVT. LTD.
- Vijay Enterprise
- Shrikrishna Enterprises
- PROPEL INDUSTRIES PVT. LTD
- Lokesh machines limited
- Khatabook
- Small Business Industries
- Technocnc
- Yadav Tech Solutions Pvt. Ltd.
- 4allbiz
Which cities have the largest number of Rubber Hose Coil Wrapping Machine suppliers?
The Cities are
- Ahmedabad
- Delhi
- Chennai
- Mumbai
- Pune
- Bengaluru
- Kolkata
- Hyderabad
- Jaipur
- Coimbatore
- Rajkot
- Noida
- Vadodara
- Ludhiana
- Thane
- Faridabad
- Secunderabad
- Amravati
- Gurugram
- Vapi