Big Door Automatic Orbital Stretch Wrapping Machine

Big Door Automatic Orbital Stretch Wrapping Machine

Big Door Automatic Orbital Stretch Wrapping Machine

A Big Door Automatic Orbital Stretch Wrapping Machine is a high-capacity industrial packaging system designed to wrap oversized doors and long flat products using stretch film. The machine uses a fully automated orbital ring system that rotates around the product while a powered conveyor moves the door forward for continuous wrapping.

Manufacturers use this machine to achieve fast, consistent, and export-quality packaging for large doors such as wooden doors, steel doors, fire doors, industrial panels, and laminated doors.

Innovative WrapTech Pvt. Ltd. manufactures this machine with heavy-duty engineering, industrial-grade components, and precision automation for continuous production environments.

Big Door Automatic Orbital Stretch Wrapping Machine

A Big Door Automatic Orbital Stretch Wrapping Machine is a high-capacity industrial packaging system designed to wrap oversized doors and long flat products using stretch film. The machine uses a fully automated orbital ring system that rotates around the product while a powered conveyor moves the door forward for continuous wrapping.

Manufacturers use this machine to achieve fast, consistent, and export-quality packaging for large doors such as wooden doors, steel doors, fire doors, industrial panels, and laminated doors.

Unlike manual or semi-automatic systems, this machine operates with PLC control, automatic film cutting, automatic clamping, and conveyor synchronization, which reduces human dependency and increases production efficiency.

Innovative WrapTech Pvt. Ltd. manufactures this machine with heavy-duty engineering, industrial-grade components, and precision automation for continuous production environments.

Description Qty. Price (INR)
Big Ring Stretch Wrapping Machine 1 ₹8,50,000/-

Why is This Machine Important in Modern Industry?

Modern manufacturing demands speed, consistency, and export-grade packaging quality. Manual wrapping cannot meet large-scale production requirements.

This machine is important because it:

  • Increases packaging speed significantly
  • Ensures uniform stretch wrapping quality
  • Reduces labor dependency
  • Minimizes film wastage
  • Improves product safety during transport
  • Supports continuous production lines

Manufacturers ask: “Can we achieve zero manual wrapping errors?”
Yes — this machine ensures controlled automation for consistent output.

Parameter Specification
Product Length 1200 mm to 3000 mm
Product Width 500 mm to 1200 mm
Product Height 25 mm to 400 mm
Product Weight 15 kg to 150 kg
Stretch Film Core ID 75 mm
Stretch Film Outer Diameter (OD) Up to 150 mm
Stretch Film Width 100 mm to 150 mm
Wrapping Material LDPE Stretch Film (17–35 Micron)
Wrapping Ring Diameter 1500 mm
Ring Roller Teflon Material
Power Ring Rollers 2 Nos., MS Rubber Coated
Cutting Blade HSS Material
Air Cylinder Aira Make
Solenoid Valve Aira Make
Roller Belt Fenner Make
Machine Body Heavy-Duty Powder Coated MS Structure
Film Clamping System Automatic
Film Cutting System Automatic
Holding System Pneumatic Holding System
Film Overlap Adjustable
Control System PLC & HMI Controlled Operation
Safety System Emergency Stop System
Parameter Specification
Infeed Conveyor Length 6 Feet
Outfeed Conveyor Length 6 Feet
Conveyor Width 1300 mm
Conveyor Belt Type PVC Ruff Top Belt
Ring Motor 1 HP
Conveyor Motor 2 HP (2 Nos.)
Motor Make Standard (Panasonic / Crompton / Bharat Bijlee or Equivalent)
Ring Motor Drive (VFD) 1 HP
Conveyor Motor Drive (VFD) 2 HP (1 No.)
VFD Make Delta / INVT (As per availability)
PLC System Panasonic or Selec Make
HMI System Panasonic or Selec Make
Sensors Proximity Sensors (Industrial Grade)
Electrical Components Branded MCB, Switches, SMPS, Relay Card
Cooling System Industrial Control Panel Cooling Fan
Power Supply Requirement 3 Phase + Neutral + Earthing
Floor Requirement Proper Level Industrial Floor (As per Drawing)
Compressed Air Requirement 5 Bar Pressure, 2 CFM
Power Cable Requirement 4 Core, 2.5 sq. mm Wire
Air Connection 8 mm PU Pipe

Which Industries Use Big Door Automatic Orbital Wrapping Machines?

This machine is widely used in:

🚪 Door Manufacturing Industry

  • Wooden doors
  • Flush doors
  • Fire-rated doors
  • Laminated doors

🏗️ Construction Material Industry

  • Wall panels
  • Insulation boards
  • Composite sheets

🪵 Furniture Industry

  • Modular panels
  • Furniture boards
  • Large assembled units

🏭 Metal & Fabrication Industry

  • Steel doors
  • Industrial panels
  • Aluminium composite panels

🚛 Export Packaging Industry

  • Bulk door packaging
  • Container shipment packaging
  • Long-distance transport protection

How to Choose the Right Model?

Buyers should evaluate multiple technical and commercial factors:

1. Capacity Requirement

Ask: “How many doors per hour do we need?”

  • Low capacity → Semi automatic model
  • Medium capacity → Standard automatic model
  • High capacity → Dual or high-speed conveyor system

2. Product Size Compatibility

Ensure machine supports:

  • Door length
  • Door thickness
  • Maximum weight
  • Maximum width

3. Automation Level

Choose based on workflow:

  • Manual loading systems
  • Semi automatic feeding
  • Fully automatic PLC + conveyor system

4. Material Type

Machine must support:

  • Wooden doors
  • Steel doors
  • Laminated panels
  • PVC/UPVC doors

5. Budget Planning

Evaluate:

  • Machine cost
  • Film savings
  • Labor reduction
  • Maintenance cost
  • Productivity gain

Common Operational Problems It Solves

1. Uneven Wrapping

It ensures uniform tension and overlap.

2. Product Damage in Transit

Stretch film protects against scratches, dust, and moisture.

3. High Labor Cost

Automation reduces manpower requirements.

4. Film Waste

Controlled tension reduces unnecessary film usage.

5. Slow Production Speed

Conveyor automation increases throughput.

Box Dimension Required

  • Length: 1500 mm to 4000 mm
  • Width: 200 mm to 1000 mm

Mechanical Specification

  • Heavy-duty MS fabricated structure
  • High-speed orbital ring system

Film Delivery System

  • Automatic film tension control
  • Motorized film carriage system

Film Specification

  • LDPE / LLDPE stretch film
  • 17–35 micron thickness

Electrical Specification

  • 3 Phase + Neutral + Earth
  • PLC + HMI control panel
  • VFD drive system

Frequently Asked Questions (FAQs)

1. What is a Big Door Automatic Orbital Stretch Wrapping Machine?

It is a fully automatic machine that wraps large doors using a rotating orbital ring and conveyor system.

2. Which products can it wrap?

It wraps doors, panels, steel sheets, wooden boards, and industrial flat products.

3. What is the speed of the machine?

It depends on model capacity but generally supports continuous high-speed packaging.

4. Which film is used?

LDPE and LLDPE stretch films are used for wrapping.

5. Is operator required?

Only for loading and unloading; wrapping is fully automatic.

6. Why is this machine better than manual wrapping?

It reduces labor, increases speed, ensures uniform quality, and reduces film wastage.

Enquiry

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    Features :
    • Big Ring Stretch Wrapping Machine designed for large and heavy industrial products
    • PLC and HMI based advanced control system for easy operation
    • Automatic film clamping system for smooth wrapping start
    • Automatic film cutting system for fast cycle completion
    • Pneumatic holding system ensures stable product positioning during wrapping
    • Adjustable film overlap control for customized packaging quality
    • Adjustable film tension control for tight and secure wrapping
    • Heavy-duty big ring rotation system for stable high-load operation
    • Powered conveyor system for smooth and continuous product movement
    • Teflon-coated ring rollers for friction-free and stable rotation
    • Rubber-coated power rollers for strong and reliable conveying
    • Variable speed control for ring and conveyor through VFD drive system
    • Heavy-duty MS fabricated structure for industrial durability
    • Powder-coated machine body for corrosion resistance and long life
    • Compatible with LDPE and LLDPE stretch film
    • Designed for continuous industrial and export packaging applications
    Benefits:
    • Ideal solution for wrapping large, heavy and bulky products
    • Reduces manual labor and overall packaging time
    • Increases production speed and packaging efficiency
    • Delivers uniform, tight and professional wrapping quality
    • Protects products from dust, moisture, scratches and handling damage
    • Minimizes product damage during transportation and storage
    • Optimizes stretch film usage and reduces material cost
    • Improves warehouse handling, stacking and dispatch efficiency
    • Supports continuous production line integration
    • PLC automation reduces operator dependency and human error
    • Heavy-duty construction ensures long service life and reliability
    • Suitable for industrial-grade and export-quality packaging applications
    Technical Specifications:
    Parameter Specification
    Product Length 1200 mm to 3000 mm
    Product Width 500 mm to 1200 mm
    Product Height 25 mm to 400 mm
    Product Weight 15 kg to 150 kg
    Stretch Film Core ID 75 mm
    Stretch Film Outer Diameter (OD) Up to 150 mm
    Stretch Film Width 100 mm to 150 mm
    Wrapping Material LDPE Stretch Film (17–35 Micron)
    Wrapping Ring Diameter 1500 mm
    Ring Roller Teflon Material
    Power Ring Rollers 2 Nos., MS Rubber Coated
    Cutting Blade HSS Material
    Air Cylinder Aira Make
    Solenoid Valve Aira Make
    Roller Belt Fenner Make
    Machine Body Heavy-Duty Powder Coated MS Structure
    Film Clamping System Automatic
    Film Cutting System Automatic
    Holding System Pneumatic Holding System
    Film Overlap Adjustable
    Control System PLC & HMI Controlled Operation
    Safety System Emergency Stop System