Horizontal Coil Wrapping Machine
Innovative WrapTech Pvt. Ltd. manufactures high-performance Horizontal Coil Wrapping Machines designed for fast, secure, and efficient packaging of coil-shaped products. The machine applies stretch film or protective wrapping material uniformly around coils to protect them from dust, moisture, scratches, and transportation damage.
Industries use Horizontal coil Wrapping Machines | Coil Packaging Machine Manufacturer, Supplier & Exporter for packaging steel coils, copper coils, wire coils, hose coils, and other circular products while maintaining high packaging productivity and consistent wrapping quality.
Horizontal Coil Wrapping Machine Manufacturer
A Horizontal Coil Wrapping Machine automatically wraps coil-shaped products with stretch film, VCI film, woven fabric, paper, or other protective packaging materials. Manufacturers use this machine to protect coils from dust, moisture, corrosion, scratches, and transportation damage. The machine wraps the packaging material through the center of the coil while rotating around its circumference, ensuring complete and uniform coverage.
Industries use Horizontal Coil Wrapping Machines to package steel coils, wire coils, copper coils, aluminum coils, hose coils, cable coils, HDPE pipe coils, rubber hoses, and other ring-shaped products.
Product Information
| Product Description | Quantity | Price |
|---|---|---|
| Horizontal Coil Wrapping Machine | 1 Unit | ₹3,90,000/- |
| Horizontal Coil Wrapping Machine with Manual Tapping (HDPE) | 1 Unit | ₹4,05,000/- |
| Horizontal Coil Wrapping Machine with Auto Tapping (BOPP) | 1 Unit | ₹4,50,000/- |
How Does a Horizontal Coil Wrapping Machine Work?
Step 1: Load the Coil
Operators place the coil on the machine’s conveyor system or supporting rollers. The machine positions the coil securely for wrapping.
Step 2: Start the Wrapping Cycle
The operator selects the desired wrapping program through the PLC control panel and starts the cycle.
Step 3: Rotate the Wrapping Ring
The wrapping ring rotates around the coil while carrying the packaging material dispenser.
Step 4: Feed Packaging Material
The machine continuously feeds stretch film, VCI film, paper, or woven material through the center of the coil.
Step 5: Complete the Wrapping Process
The rotating ring applies overlapping layers of packaging material to create complete protection around the product.
Step 6: Secure the Packaging
The machine automatically cuts and secures the wrapping material at the end of the cycle.
Step 7: Discharge the Wrapped Coil
The conveyor system transfers the fully wrapped coil to the next production stage or shipping area.
Box Dimension Required
- Coil Size: ID 250 to 400 mm, OD 350 to 500 mm, Width 50 to 120 mm
- Coil Weight Capacity: 10 to 100 kg
Mechanical Specification
- Heavy-duty ring and roller drive system
- Robust MS fabricated structure with powder-coated finish
Film Delivery System
- High-speed horizontal ring wrapping system
- Smooth roller feeding mechanism for stable coil rotation
Film Specification
- Stretch Film Roll ID: Up to 75 mm
- Stretch Film Roll OD: Up to 130 mm, Width: Up to 60 mm
Electrical Specification
- Power Requirement: 3 Phase + Neutral + Earthing (415 V AC, 50 Hz)
- Power Consumption: 2 kW
Why Is This Machine Important in Modern Industrial Operations?
Modern industries require reliable packaging solutions to protect valuable products during storage and transportation. A Horizontal Coil Wrapping Machine helps companies improve packaging quality while reducing labor costs and production delays.
The machine increases packaging speed, reduces material waste, improves load protection, and enhances operational efficiency. Manufacturers also use these machines to meet export packaging requirements and maintain product quality throughout the supply chain.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Needed Power | 3 Phase + Neutral + Earthing (415V AC, 50 Hz) |
| Power Consumption | 2 kW |
| Coil (Product) Dimensions | ID: 250 mm to 400 mm |
| OD: 350 mm to 500 mm | |
| Width: 50 mm to 120 mm | |
| Weight: 10 kg to 100 kg | |
| Stretch Film Roll Dimensions | ID: Up to 75 mm (25 mm or 50 mm core more suitable) |
| OD: Up to 130 mm | |
| Width: Up to 60 mm | |
| Motors | Ring Motor: 1 HP |
| Roller Motor: 0.5 HP | |
| Drives | Ring Drive: 1 HP |
| Roller Drive: 0.5 HP | |
| Machine Dimensions | 1250 × 1250 × 1250 mm (Approx.) |
| Machine Weight | 400 kg (Approx.) |
| Working Table Size | 700 mm (Approx.) |
Technical Specifications
| Parameter | Specification |
|---|---|
| Control System | Combo PLC |
| PLC | 8 Input Output PLC |
| Electrical Components | Relay, Switches |
| PLC Brand | Delta / INVT / Other Equivalent Make (If Unavailable) |
| HMI Touch Screen | Delta / INVT / Other Equivalent Make (If Unavailable) |
| Automatic Film Cutting System | Available |
| Automatic Film Clamping System | Available |
| Auto Ejection System | If Available |
| Speed | Variable (40 to 45 Bundles per Hour) |
| Machine Body Construction | Heavy Duty MS Fabricated Structure |
| Surface Finish | Powder Coated |
| Safety Guarding System | If Available |
| Cutter | HSS Material Make Cutter |
| Roller | MS Roller with Rubber Coating (With 3 Power Rollers) |
| Belt | 25 mm Fenner Belt |
| Floor Requirement | 3 Phase Connection + Neutral + Earthing |
| Floor Condition | Proper Floor Required |
| Air Connection Requirement | 5 Bar Pressure, 2 CFM |
| Power Connection Wire | 4 Core, 2.5 mm Wire (As Per Equipment Requirement) |
Different Types of Horizontal Coil Wrapping Machines
Semi-Automatic Horizontal Coil Wrapping Machine
This machine requires operator involvement for loading and unloading operations. Small and medium-scale manufacturers often choose this option because it offers a cost-effective packaging solution.
Fully Automatic Horizontal Coil Wrapping Machine
This machine automatically handles wrapping operations with minimal operator intervention. High-volume manufacturing facilities prefer this option because it increases productivity and reduces labor costs.
Conveyorized Horizontal Coil Wrapping Machine
This system integrates directly into production lines and automatically transfers products through the wrapping station. Manufacturers use this machine in continuous production environments.
VCI Coil Wrapping Machine
This machine applies VCI (Volatile Corrosion Inhibitor) packaging materials to protect metal coils from corrosion during long-term storage and export shipping.
Heavy-Duty Coil Wrapping Machine
Industries use this machine for large and heavy steel coils, copper coils, and aluminum coils requiring enhanced structural strength and higher load capacities.
Key Features
- Automatic Binding Wire Wrapping Machine provides secure and efficient coil packaging.
- Compatible with HDPE Film, LDPE Film, and Stretch Film wrapping materials.
- PLC-based control system ensures reliable and consistent machine operation.
- Allows adjustable film overlap for customized wrapping quality.
- Features an adjustable stretch ratio for optimum film utilization.
- Includes an automatic film cutting and holding system.
- Equipped with an advanced paper reel holding system.
- Features an advanced stretch film holding system.
- Uses AC drive-controlled wrapping ring and roller motors for smooth performance.
- Includes heavy-duty rubber-coated rollers for stable coil rotation.
- Uses an HSS material cutter for precise film cutting.
- Performs automatic wrapping, rotation, cutting, and ejection cycles.
- Delivers vibration-free machine operation.
- Features a powder-coated machine body for long service life.
- Offers a compact industrial design that requires less floor space.
Benefits
- Provides complete protection against dust, moisture, and handling damage
- Delivers neat, clean, and professional packaging appearance
- Reduces manual labor and dependency on operators
- Increases overall packaging speed and production efficiency
- Ensures consistent and uniform wrapping quality for every coil
- Minimizes wastage of packaging material
- Improves product handling, stacking, and storage safety
- Reduces risk of damage during transportation and dispatch
- Suitable for export-grade packaging standards
- PLC-based automation reduces human errors and improves accuracy
- Strong and durable machine structure ensures long service life
- Low maintenance design with easy operation and handling
- Ideal for wire manufacturers, steel industries, and binding wire plants
- Enhances overall productivity and packaging consistency
Industries and Real-World Applications
Many industries use Horizontal Coil Wrapping Machines for secure and professional packaging.
Steel Industry
Manufacturers package steel strip coils, stainless steel coils, and galvanized steel coils.
Wire Industry
Companies wrap steel wire coils, welding wire coils, and binding wire coils.
Cable Industry
Manufacturers package electrical cable coils, communication cable coils, and fiber optic cable coils.
Pipe Industry
Companies wrap HDPE pipe coils, irrigation pipe coils, and flexible tubing products.
Metal Processing Industry
Manufacturers package aluminum coils, copper coils, brass coils, and specialty metal products.
Rubber and Hose Industry
Companies protect hose coils and rubber products during storage and shipment.
Read More – Horizontal Coil Wrapping Machine | Coil Packaging Machine Manufacturer, Supplier & Exporter
How to Choose the Right Horizontal Coil Wrapping Machine?
Evaluate Production Capacity
Choose a machine that matches your daily production volume and future growth plans.
Consider Product Dimensions
Verify that the machine supports the required coil diameter, width, and weight.
Select the Appropriate Automation Level
Fully automatic systems suit high-volume operations, while semi-automatic machines work well for smaller production facilities.
Check Material Compatibility
Ensure the machine supports the packaging materials required for your application.
Analyze Budget and ROI
Compare equipment cost, labor savings, maintenance expenses, and productivity improvements before making a purchase decision.
Conclusion
A Horizontal Coil Wrapping Machine provides a fast, reliable, and cost-effective packaging solution for coil-shaped products. The machine improves packaging consistency, protects products during transportation, reduces labor costs, and increases production efficiency. By selecting the right machine based on product size, production capacity, automation level, and budget, manufacturers can achieve long-term operational benefits and improved packaging performance.
Frequently Asked Questions (FAQ)
1. What is a Horizontal Coil Wrapping Solution?
A Horizontal Coil Wrapping Machine is an industrial packaging machine that wraps stretch film or protective material around coil-shaped products for safe storage and transportation.
2. Which products can this machine wrap?
The machine can wrap steel coils, copper coils, wire coils, hose coils, cable coils, aluminum coils, and plastic pipe coils.
3. What are the benefits of using a horizontal coil wrapping Solution?
The machine improves packaging speed, reduces manual labor, minimizes film wastage, and provides strong protection for coil products.
4. Can the machine handle different coil sizes?
Yes, Innovative WrapTech Pvt. Ltd. provides customized horizontal coil wrapping machines suitable for different coil dimensions and weights.
5. Does Innovative WrapTech Pvt. Ltd. offer customized wrapping solutions?
Yes, we manufacture customized wrapping machines based on product size, packaging speed, and industrial application requirements.
6. Who are the top reel stretch wrapping machine manufacturers in India?
- Innovative WrapTech Pvt. Ltd.
- Innovative Mechatronics
- KIWEE PACKING PVT. LTD.
- Vijay Enterprise
- Shrikrishna Enterprises
- PROPEL INDUSTRIES PVT. LTD
- Lokesh machines limited
- Khatabook
- Small Business Industries
- Technocnc
- Yadav Tech Solutions Pvt. Ltd.
- 4allbiz
